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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Engine - 2.5L DURATEC (125KW/170PS)) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

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  1. NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed. Coat the valve stems with clean engine oil.

    Lubricate with clean engine oil and install the valves.

    MaterialEngine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)

    GFD480863Courtesy of FORD MOTOR COMPANY
  2. NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals.

    Lubricate with clean engine oil and using the special tool, install the valve stem seals. Use Special Service Tool: 303-470 (T94P-6510-CH) Installer, Valve Stem Oil Seal.

    MaterialEngine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)

    GFD480673Courtesy of FORD MOTOR COMPANY
  3. NOTE: Use a small screwdriver and multi-purpose grease to install the valve collets.
    NOTE: Check the seating of the valve collets after installation.

    Using the special tools, install the valve collets, valve spring retainers and the valve springs. Use Special Service Tool: 303-300 (T87C-6565-A) Set, Valve Spring Compressor., 303-350 (T89P-6565-A) Compressor, Valve Spring., 303-472 (T94P-6565-AH) Adapter, Valve Spring Compressor.

    MaterialMotorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD480670Courtesy of FORD MOTOR COMPANY
  4. NOTE: Only use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plug.

    Install the spark plugs.

    Torque:

    106 lb.in (12 Nm)

    GFD480859Courtesy of FORD MOTOR COMPANY
  5. Install a new CHT sensor.

    Torque:

    106 lb.in (12 Nm)

    GFD480864Courtesy of FORD MOTOR COMPANY
  6. Install a new gasket.
    GFD480865Courtesy of FORD MOTOR COMPANY
  7. Install the EGR valve and the bolts.

    Torque:

    177 lb.in (20 Nm)

    GFD480856Courtesy of FORD MOTOR COMPANY
  8. Inspect and replace if necessary.
    GFD480866Courtesy of FORD MOTOR COMPANY
  9. Install the coolant outlet and the bolts.

    Torque:

    89 lb.in (10 Nm)

    GFD480855Courtesy of FORD MOTOR COMPANY
  10. NOTE: Rear shown, front similar.

    Install the lifting brackets and the bolts.

    Torque:

    35 lb.ft (47 Nm)

GFD480854Courtesy of FORD MOTOR COMPANY