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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 2.0L DURATEC - Hybrid (103KW/140PS) (UA) >> Removal And Installation >> Catalytic Converter - Plug-In Hybrid Electric Vehicle (PHEV) >> Removal

Catalytic Converter - Plug-In Hybrid Electric Vehicle (PHEV): Removal

WARNING: Before beginning any service procedure, refer to Safety Warnings in General Information. Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. Refer to: Health and Safety Precautions .
  2. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  3. Remove the front subframe. Refer to: Front Subframe .
    GFD502417Courtesy of FORD MOTOR COMPANY
  4. Torque: 89 lb.in (10 Nm)
    GFD502418Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.

    Support the exhaust flexible pipe with a support wrap or suitable splint.

    GFD502411Courtesy of FORD MOTOR COMPANY
  6. Torque: 35 lb.ft (48 Nm)
    GFD502419Courtesy of FORD MOTOR COMPANY
  7. GFD502413Courtesy of FORD MOTOR COMPANY
  8. Torque: 18 lb.ft (25 Nm)
    GFD502420Courtesy of FORD MOTOR COMPANY
  9. Torque: 41 lb.ft (55 Nm)
    GFD502421Courtesy of FORD MOTOR COMPANY
  10. Torque: 150 lb.in (17 Nm)
GFD502422Courtesy of FORD MOTOR COMPANY