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Home >> Ford >> 2020 >> Fusion S >> Repair and Diagnosis >> External Pages >> Different car >> Section 528 (Fuel Tank And Fuel Lines - 2.0L DURATEC - Hybrid (103KW/140PS) (UA)) >> Removal And Installation >> Fuel Lines >> Removal

Fuel Lines: Removal

WARNING: This page is about a different car, the 2019 Ford SSV Plug-in Hybrid, 2019 Ford Police Responder Hybrid, and 2019 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Removal steps in this procedure may contain installation details.
  1. WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in GENERAL INFORMATION (HYBRID/ENERGI) . Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions .

  2. Remove the Fuel Tank. Refer to: Fuel Tank .
  3. Release the brake line retainers and disconnect the brake lines.

    Torque: 133 lb.in (15 Nm)

    GFD436250Courtesy of FORD MOTOR COMPANY
    1. Remove the nuts.

      Torque: 33 lb.ft (45 Nm)

    2. Remove the bolts.

      Torque: 44 lb.ft (60 Nm)

    3. Remove the bolt.

      Torque:Stage 1: 76 lb.ft (103 Nm)Stage 2: 270 deg.

    GFD436251Courtesy of FORD MOTOR COMPANY
  4. Disconnect the brake lines.

    Torque: 133 lb.in (15 Nm)

    GFD436252Courtesy of FORD MOTOR COMPANY
  5. NOTE: Some residual fuel may remain in the fuel tubes after releasing the fuel system pressure. When disconnecting or removing any fuel tubes, carefully drain any residual fuel into a suitable container.

    • Release the retainer and position the fuel line bundle aside.

    GFD436253Courtesy of FORD MOTOR COMPANY
  6. Release the retainers and remove the fuel line bundle.
GFD436254Courtesy of FORD MOTOR COMPANY