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Home >> Ford >> 2018 >> Transit-350 Base, Van Cargo Extended, 3.5L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Fuel Charging And Controls - 3.2L DURATORQ-TDCI (148KW/200PS) - Puma) >> Removal And Installation >> Fuel Rail >> Removal

Fuel Rail: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Do not work on the fuel system until the pressure has been released and the engine has cooled. Fuel in the high-pressure fuel system is hot and under very high pressure. High-pressure fuel may cause cuts and contact with hot fuel may cause burns. Failure to follow these instructions may result in serious personal injury.
  1. Position the hose aside, remove the oil filler cap and remove the engine appearance cover. Install the oil filler cap.
    GFD309793Courtesy of FORD MOTOR COMPANY
  2. Disconnect the battery. Refer to: Battery Disconnect and Connect - Vehicles With: Dual Batteries .
    1. Detach the fuel injector fuel return line retainer from the fuel rail and position the fuel injector fuel return line aside.
    2. NOTE: Use a back-up wrench on the fuel injector supply tube fittings.

      Disconnect the fuel injector supply tube flare nuts.

    3. Remove and discard the fuel injector supply tubes.
    GFD309794Courtesy of FORD MOTOR COMPANY
  3. NOTE: Use a back-up wrench on the fuel rail supply tube fittings.

    Remove and discard the fuel rail supply tube.

    GFD309802Courtesy of FORD MOTOR COMPANY
  4. Disconnect the FRP sensor electrical connector.
    GFD309803Courtesy of FORD MOTOR COMPANY
  5. Remove the fuel rail mounting bolts and position the wire harness bracket aside. Remove the fuel rail.
GFD309804Courtesy of FORD MOTOR COMPANY