LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2018 >> Transit-350 Base, Van Cargo Extended, 3.5L Eng VIN G >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Fuel Charging And Controls - 3.2L DURATORQ-TDCI (148KW/200PS) - Puma) >> Removal And Installation >> Fuel Injection Pump >> Removal

Fuel Injection Pump: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Do not work on the fuel system until the pressure has been released and the engine has cooled. Fuel in the high-pressure fuel system is hot and under very high pressure. High-pressure fuel may cause cuts and contact with hot fuel may cause burns. Failure to follow these instructions may result in serious personal injury.
  1. Remove the fuel rail supply tube. Refer to: Fuel Rail Supply Tube .
  2. Remove the intake manifold. Refer to: Intake Manifold .
  3. Disconnect the fuel injection pump temperature sensor and the fuel injection pump fuel metering valve electrical connectors.
    GFD309766Courtesy of FORD MOTOR COMPANY
  4. Remove the cooling fan. Refer to: Cooling Fan .
  5. Remove the Coolant Pump. Refer to: Coolant Pump .
    1. Remove the thermostat housing bracket bolt.
    2. Remove the thermostat housing bracket nut.
    3. Release the clamp and remove the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD309767Courtesy of FORD MOTOR COMPANY
  7. Remove the lower LH fuel injection pump bracket bolts, the lower LH fuel injection pump bracket tube nut and the lower LH fuel injection pump bracket.
    GFD309768Courtesy of FORD MOTOR COMPANY
    1. Remove and discard the upper LH fuel injection pump bracket bolt.
    2. Remove the upper LH fuel injection pump bracket bolt and the upper LH fuel injection pump bracket.
    GFD309769Courtesy of FORD MOTOR COMPANY
  9. Detach the harness retainer from the bracket.
    GFD309770Courtesy of FORD MOTOR COMPANY
    1. Remove and discard the lower RH fuel injection pump bracket bolt.
    2. Remove the lower RH fuel injection pump bracket bolts and then remove lower RH fuel injection pump bracket.
    GFD309771Courtesy of FORD MOTOR COMPANY
  11. Remove the upper RH fuel injection pump bracket tube nut and the upper RH fuel injection pump bracket.
    GFD309772Courtesy of FORD MOTOR COMPANY
  12. Using the special tool Remover/Installer, Engine Front Cover Inspection Plate, remove the fuel injection pump drive sprocket access cover. Use Special Service Tool: 303-679A Remover/Installer, Engine Front Cover Inspection Plate.
    GFD309773Courtesy of FORD MOTOR COMPANY
  13. NOTE: Only rotate the crankshaft Clockwise (CW) or damage to the engine may occur.

    1. Install the Locking Tool, Fuel Injection Pump Sprocket, rotate all the way to the right. Install Special Service Tool: 303-1317 Locking Tool, Fuel Injection Pump Sprocket.
    2. Rotate the crankshaft Clockwise (CW) as needed.
    3. Align the threaded holes in the fuel injection pump drive sprocket with the smaller holes in the Locking Tool, Fuel Injection Pump Sprocket.

    GFD309774Courtesy of FORD MOTOR COMPANY
  14. NOTE: The inner thumb-wheels are fixed to the studs and do not turn.

    Install the studs and the inner thumb-wheels finger tight. Install Special Service Tool: 303-1317 Locking Tool, Fuel Injection Pump Sprocket.

    GFD309775Courtesy of FORD MOTOR COMPANY
  15. NOTE: The fuel injection pump drive sprocket retaining bolt has LEFT hand threads.

    Remove the fuel injection pump drive sprocket retaining bolt.

    GFD309776Courtesy of FORD MOTOR COMPANY
  16. NOTE: Special tool 303-249-01 tool has left hand threads.

    Install the adapter. Install Special Service Tool: 303-249-01 Adapter for 303-249.

    GFD309777Courtesy of FORD MOTOR COMPANY
  17. Remove the fuel injection pump studbolts.
    GFD309778Courtesy of FORD MOTOR COMPANY
  18. Install the Remover, Crankshaft Timing Pulley and the outer thumb-wheels. Using the special tool press the fuel injection pump from the fuel injection pump drive sprocket. Install Special Service Tool: 303-1317 Locking Tool, Fuel Injection Pump Sprocket, 303-249 Remover, Crankshaft Timing Pulley.
    GFD309779Courtesy of FORD MOTOR COMPANY
  19. Remove the fuel injection pump.
    GFD309780Courtesy of FORD MOTOR COMPANY
  20. NOTE: Special tool 303-249-01 tool has left hand threads.

    Remove the adapter. Remove Special Service Tool: 303-249-01 Adapter for 303-249.

    GFD309781Courtesy of FORD MOTOR COMPANY
  21. Remove the fuel injection pump O-ring seal and discard.
GFD309782Courtesy of FORD MOTOR COMPANY
scientia non olet · About LEMON Manuals