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Home >> Ford >> 2018 >> Transit-350 Base, Van Cargo Extended, 3.2L Eng VIN V >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 13 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Variable Camshaft Timing (VCT) Unit >> Installation

Variable Camshaft Timing (VCT) Unit: Installation

WARNING: This page is about a different variant/trim than selected.

Installation of the RH secondary timing chain tensioner 

NOTE: The following 10 steps are only for the installation of the RH secondary timing chain tensioners. Do not reuse the secondary timing chain tensioners if removed, or damage to the engine may occur.
  1. NOTE: Do not remove the secondary timing chain tensioner shipping clip, until instructed to do so.

    Apply clean engine oil to the secondary timing chain tensioner O-ring seals and mega cap bore.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD308607Courtesy of FORD MOTOR COMPANY
  2. NOTE: Do not remove the secondary timing chain tensioner shipping clip, until instructed to do so.

    Install the RH secondary timing chain tensioner by pushing it down all the way until a snap is heard and the tensioner is seated all the way down the mega cap bore.

    GFD308608Courtesy of FORD MOTOR COMPANY
  3. Install the RH secondary timing chain tensioner shoe.
    GFD308609Courtesy of FORD MOTOR COMPANY
  4. Remove and discard the RH secondary timing chain tensioner shipping clip.
    GFD308610Courtesy of FORD MOTOR COMPANY
  5. Align the colored links with the timing marks and assemble the RH VCT units.
    GFD308611Courtesy of FORD MOTOR COMPANY
  6. NOTE: It may be necessary to rotate the camshafts slightly, to install the RH secondary timing assembly.

    Position the RH VCT units and secondary timing chain onto the camshafts by aligning the holes in the VCT units with the dowel pins in the camshafts.

    GFD308612Courtesy of FORD MOTOR COMPANY
  7. Install the new RH VCT unit bolts and tighten in 4 stages.

    Torque: Stage 1: 30 lb.ft (40 Nm) Stage 2: Loosen: 1turn(s) Stage 3: 18 lb.ft (25 Nm) Stage 4: 180 deg.

    GFD308613Courtesy of FORD MOTOR COMPANY
  8. Activate the RH secondary timing chain tensioner by pressing down on the secondary timing chain and tensioner top shoe until it bottoms out, let go of the tensioner and it will spring up putting tension on the chain.
    GFD308614Courtesy of FORD MOTOR COMPANY
  9. NOTE: Do not use excessive force when installing the VCT oil control solenoid. Damage to the mega cap could cause the cylinder head to be inoperable. If difficult to install the VCT oil control solenoid, inspect the bore and VCT oil control solenoid to ensure there are no burrs, sharp edges or contaminants present on the mating surface. Only clean the external surfaces as necessary.
    NOTE: A slight twisting motion will aid in the installation of the VCT oil control solenoid
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.

    Install the RH exhaust VCT oil control solenoid and the bolt.

    Torque: Stage 1: 71 lb.in (8 Nm) Stage 2: 20 deg.

    GFD308615Courtesy of FORD MOTOR COMPANY
  10. Install Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.
    GFD308603Courtesy of FORD MOTOR COMPANY

    RH variable camshaft timing (VCT) unit 

  11. Align the colored links with the timing marks and assemble the RH VCT units.
    GFD308611Courtesy of FORD MOTOR COMPANY
  12. NOTE: It may be necessary to rotate the camshafts slightly, to install the RH VCT units.

    Position the RH VCT units and secondary timing chain onto the camshafts by aligning the holes in the VCT units with the dowel pins in the camshafts.

    GFD308602Courtesy of FORD MOTOR COMPANY
  13. Install the new RH VCT unit bolts and tighten in 4 stages.

    Torque: Stage 1: 30 lb.ft (40 Nm) Stage 2: Loosen: 1turn(s) Stage 3: 18 lb.ft (25 Nm) Stage 4: 180 deg.

    GFD308616Courtesy of FORD MOTOR COMPANY
  14. NOTE: Make sure the secondary timing chain is centered on the timing chain tensioner guides.
    NOTE: The VCT oil control solenoids are removed for clarity.

    Remove Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.

    GFD308600Courtesy of FORD MOTOR COMPANY

    Installation of the LH secondary timing chain tensioner 

    NOTE: The following 10 steps are only for the replacement of the secondary timing chain tensioners. Do not reuse the secondary timing chain tensioners if removed, or damage to the engine may occur.
  15. NOTE: Do not remove the secondary timing chain tensioner shipping clip, until instructed to do so.

    Apply clean engine oil to the secondary timing chain tensioner O-ring seals and mega cap bore.

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD308617Courtesy of FORD MOTOR COMPANY
  16. NOTE: Do not remove the secondary timing chain tensioner shipping clip, until instructed to do so.

    Install the LH secondary timing chain tensioner by pushing it down all the way until a snap is heard and the tensioner is seated all the way down the mega cap bore.

    GFD308618Courtesy of FORD MOTOR COMPANY
  17. Install the LH secondary timing chain tensioner shoe.
    GFD308619Courtesy of FORD MOTOR COMPANY
  18. Remove and discard the LH secondary timing chain tensioner shipping clip.
    GFD308620Courtesy of FORD MOTOR COMPANY
  19. Align the colored links with the timing marks and assemble the LH VCT units.
    GFD308621Courtesy of FORD MOTOR COMPANY
  20. Position the LH VCT units and secondary timing chain onto the camshafts by aligning the holes in the VCT units with the dowel pins in the camshafts.
    GFD308622Courtesy of FORD MOTOR COMPANY
  21. Install the new LH VCT unit bolts and tighten in 4 stages.

    Torque: Stage 1: 30 lb.ft (40 Nm) Stage 2: Loosen: 1turn(s) Stage 3: 18 lb.ft (25 Nm) Stage 4: 180 deg.

    GFD308623Courtesy of FORD MOTOR COMPANY
  22. Activate the LH secondary timing chain tensioner by pressing down on the secondary timing chain and tensioner top shoe until it bottoms out, let go of the tensioner and it will spring up putting tension on the chain.
    GFD308624Courtesy of FORD MOTOR COMPANY
  23. NOTE: Do not use excessive force when installing the VCT oil control solenoid. Damage to the mega cap could cause the cylinder head to be inoperable. If difficult to install the VCT oil control solenoid, inspect the bore and VCT oil control solenoid to ensure there are no burrs, sharp edges or contaminants present on the mating surface. Only clean the external surfaces as necessary.
    NOTE: A slight twisting motion will aid in the installation of the VCT oil control solenoid
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.

    Install the LH exhaust VCT oil control solenoid and the bolt.

    GFD308625Courtesy of FORD MOTOR COMPANY
  24. Install Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.
    GFD308596Courtesy of FORD MOTOR COMPANY

    LH variable camshaft timing (VCT) unit 

  25. Align the colored links with the timing marks on the LH VCT units.
    GFD308621Courtesy of FORD MOTOR COMPANY
  26. NOTE: It may be necessary to rotate the camshafts slightly, to install the LH secondary timing assembly.

    Position the LH VCT units and secondary timing chain onto the camshafts by aligning the holes in the VCT units with the dowel pins in the camshafts.

    GFD308595Courtesy of FORD MOTOR COMPANY
  27. Install the new LH VCT unit bolts and tighten in 4 stages.

    Torque: Stage 1: 30 lb.ft (40 Nm) Stage 2: Loosen: 1turn(s) Stage 3: 18 lb.ft (25 Nm) Stage 4: 180 deg.

    GFD308626Courtesy of FORD MOTOR COMPANY
  28. NOTE: Make sure the secondary timing chain is centered on the timing chain tensioner guides.
    NOTE: The VCT oil control solenoids are removed for clarity.

    Remove Special Service Tool: 303-1530 Tool, Chain Tensioner Hold Down.

    GFD308593Courtesy of FORD MOTOR COMPANY

    All variable camshaft timing (VCT) unit 

  29. Install the timing chain. Refer to: Timing Chain .