Intake Manifold: Installation

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Install new intake manifold gaskets.

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NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

Using new gaskets, install the intake manifold and the bolts.

Torque: Stage 1: 89 lb.in (10 Nm) Stage 2: 45 deg.

Fig 1: Intake Manifold Tightening Sequence
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- Position the vacuum solenoid assembly and install the retaining plate and pin-type retainer.
- Connect the vacuum hose.
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- Install the EVAP purge solenoid and stud bolt.
  Torque: 89 lb.in (10 Nm)
- Connect the EVAP purge solenoid and MAPT sensor electrical connectors and wiring harness retainer.
- Position the vacuum tube and attach the retainers.
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- Connect the fuel vapor tube to the intake manifold. Refer to: Quick Release Coupling .
- Install the vacuum hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
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Rotate and connect the PCV tube to the intake manifold.

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- Install the throttle body intake pipe and tighten the clamp.
  Torque: 44 lb.in (5 Nm)
- Connect the throttle body electrical connector and wiring harness retainer.
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Install the fuel injection pump noise insulator.

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Connect the battery ground cable. Refer to: Battery Disconnect and Connect - Vehicles With: Single Battery . Refer to: Battery Disconnect and Connect - Vehicles With: Dual Batteries .