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Home >> Ford >> 2018 >> Transit Connect XL, Van Cargo >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Front Drive HALFSHAFTS - 6-Speed Automatic Transmission - 6F35 >> Removal And Installation >> Front Halfshaft LH >> Installation

Front Halfshaft LH: Installation

  1. Clean and inspect the inner halfshaft splines and mating surfaces.
    GFD303770Courtesy of FORD MOTOR COMPANY
  2. Clean and inspect the outer halfshaft splines and mating surfaces.
    GFD303771Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that a new component is installed.

    Install a new halfshaft retaining circlip.

    GFD303772Courtesy of FORD MOTOR COMPANY
  4. Replace the LH halfshaft seal. Refer to: Halfshaft Seal LH .
  5. Rotate the steering wheel fully to the RH side.
    GFD303773Courtesy of FORD MOTOR COMPANY
  6. NOTE: Make sure that the strut is not moved more than necessary to prevent damage to top mount.
    NOTE: The inner constant velocity (CV) joint must not be bent more than 18°.
    NOTE: The outer constant velocity (CV) joint must not be bent more than 45°.
    NOTE: Do not fully install shaft at this time.

    Using the seal protector, insert the splines of the halfshaft through the halfshaft seal. Remove the seal protector.

    GFD303774Courtesy of FORD MOTOR COMPANY
  7. NOTE: Insert shaft until circlip is fully seated. When checking if circlip is seated do not pull on the outer CV joint or damage can result.

    Remove the seal protector and fully insert the halfshaft until the circlip is seated.

    GFD303775Courtesy of FORD MOTOR COMPANY
  8. Using special tools, install the RH halfshaft into the wheel bearing and hub. Use Special Service Tool: 204-161 (T97P-1175-A) Installer, Halfshaft.

    Torque: 33 lb.ft (45 Nm)

    GFD303776Courtesy of FORD MOTOR COMPANY
  9. NOTE: Make sure a new nut is installed.

    Insert the lower ball joint into the wheel knuckle and install a new lower ball joint bolt and nut.

    Torque: 61 lb.ft (83 Nm)

    GFD303777Courtesy of FORD MOTOR COMPANY
  10. Install the new flexible brake hose bolt.

    Torque: 89 lb.in (10 Nm)

    GFD303764Courtesy of FORD MOTOR COMPANY
  11. If equipped, Install the underbody shield and the retainers.
    GFD303762Courtesy of FORD MOTOR COMPANY
  12. NOTE: Do not tighten the front wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Wheel bearing damage will occur if the wheel bearing is loaded with the weight of the vehicle applied.
    NOTE: Install and tighten the new wheel hub nut to specification in a continuous rotation. Always install a new wheel hub nut after loosening or when not tightened to specification in a continuous rotation or damage to the components may occur.

    Install the wheel hub nut.

    Torque: Stage 1: 59 lb.ft (80 Nm) Stage 2: 90°

    GFD303778Courtesy of FORD MOTOR COMPANY
  13. Install the wheel and tire. Refer to: Wheel and Tire .
  14. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .