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Home >> Ford >> 2018 >> Taurus Limited, FWD, Gas >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Transfer Case - Power Transfer Unit (PTU)) >> Removal And Installation >> Power Transfer Unit (PTU) - 3.5L Ti-VCT >> Removal

Power Transfer Unit (PTU) - 3.5L Ti-VCT: Removal

WARNING: This page is about a different variant/trim than selected.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to Jacking And Lifting .
  2. If equipped, remove the underbody shield.
    GFD341892Courtesy of FORD MOTOR COMPANY
  3. If equipped with PTU cooling, drain the cooling system. Refer to Engine Cooling .
  4. Remove the intermediate shaft. Refer to Front Drive Halfshafts .
  5. Remove the RH catalytic converter. Refer to Exhaust System .
  6. Index-mark the driveshaft. Remove and discard the driveshaft to PTU bolts and position the driveshaft aside.
    GFD341878Courtesy of FORD MOTOR COMPANY
  7. Remove the PTU support bracket bolts and the PTU support bracket.
    GFD341917Courtesy of FORD MOTOR COMPANY
  8. If equipped with PTU cooling system. Disconnect the PTU temperature sensor.
    GFD341906Courtesy of FORD MOTOR COMPANY
  9. If equipped with PTU cooling system. Remove the PTU cooler line bolt and position the PTU cooler lines aside.
    GFD341907Courtesy of FORD MOTOR COMPANY
  10. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Disconnect the PTU vent hose.

    GFD341908Courtesy of FORD MOTOR COMPANY
  11. Remove the PTU bolts and the PTU.

    1. Remove the intermediate shaft side PTU bolts.
    2. Remove the transmission side PTU bolts.
    3. With the help of a assistant to rotate the engine, remove the PTU.

    GFD341909Courtesy of FORD MOTOR COMPANY
  12. Remove and discard the PTU compression seal.
GFD341848Courtesy of FORD MOTOR COMPANY