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Home >> Ford >> 2018 >> Taurus Limited, FWD, Gas >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Transfer Case - Power Transfer Unit (PTU)) >> Removal And Installation >> Power Transfer Unit (PTU) - 3.5L Ti-VCT >> Installation

Power Transfer Unit (PTU) - 3.5L Ti-VCT: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the new PTU compression seal.
    GFD341859Courtesy of FORD MOTOR COMPANY
  2. Remove the PTU bolts and the PTU.

    1. With the help of a assistant to rotate the engine, install the PTU.
    2. Install the transmission side PTU bolts.

      • Tighten to 90 Nm (66 lb-ft).

    3. Install the intermediate shaft side PTU bolts.

      • Tighten to 90 Nm (66 lb-ft).

    GFD341910Courtesy of FORD MOTOR COMPANY
  3. Fill the PTU, If necessary. Power Transfer Unit (PTU) Draining and Filling .
  4. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

    Connect the PTU vent hose.

    GFD341908Courtesy of FORD MOTOR COMPANY
  5. NOTE: Inspect the O-ring seals and replace as necessary.

    If equipped, install the PTU coolant tubes and the bolt.

    • Tighten to 25 Nm (18 lb-ft).

    GFD341907Courtesy of FORD MOTOR COMPANY
  6. If equipped, connect the PTU cooling system temperature sensor.
    GFD341906Courtesy of FORD MOTOR COMPANY
  7. Install the PTU support bracket and the PTU support bracket bolts.

    • Tighten to 48 Nm (35 lb-ft).

    GFD341917Courtesy of FORD MOTOR COMPANY
  8. Line up the index marks. Install the new driveshaft to PTU bolts.

    • Tighten to 70 Nm (52 lb-ft).

    GFD341916Courtesy of FORD MOTOR COMPANY
  9. Install the RH catalytic converter. Refer to Exhaust System .
  10. NOTE: A new PTU intermediate shaft seal must be installed whenever the intermediate shaft or PTU is removed from the vehicle. Refer to Intermediate Shaft Seal and Deflector .

    Install the intermediate shaft. Refer to Front Drive Halfshafts .

  11. If equipped, install the retainers and the underbody shield.
    GFD341892Courtesy of FORD MOTOR COMPANY
  12. If equipped with PTU cooling, fill the cooling system. Refer to Engine Cooling .