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Home >> Ford >> 2018 >> Taurus Limited, FWD, Gas >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Transfer Case - Power Transfer Unit (PTU)) >> Removal And Installation >> Output Shaft Seal >> Installation

Output Shaft Seal: Installation

WARNING: This page is about a different variant/trim than selected.

All vehicles 

  1. Install the new collapsible spacer.
    GFD341886Courtesy of FORD MOTOR COMPANY
  2. Install the outer pinion bearing.
    GFD341884Courtesy of FORD MOTOR COMPANY
  3. Install the oil slinger.
    GFD341883Courtesy of FORD MOTOR COMPANY
  4. Using the 308-430, install the new output shaft seal.
    GFD341887Courtesy of FORD MOTOR COMPANY
  5. NOTE: Install the output pinion flange to engage the spline as previously marked. Install a new output pinion flange and deflector if the output shaft seal mating surface is damaged.

    Install the output pinion flange.

    GFD341888Courtesy of FORD MOTOR COMPANY
  6. NOTE: Refer to the rotational torque previously recorded with the Nm (lb-in) torque wrench. Tighten the pinion nut in small increments until it is within 0.3 Nm (3 lb-in) of the reference measurement. If 0.3 Nm (3 lb-in) is exceeded, then the collapsible spacer will be damaged and a new collapsible spacer will be required.

    Using the 205-126 T78P-4851-A to hold the output pinion flange, install and tighten the new pinion flange nut.

    GFD341889Courtesy of FORD MOTOR COMPANY
  7. NOTE: Line up the index marks on the rear driveshaft to the index marks on the PTU flange made during removal.

    • Tighten to 70 Nm (52 lb-ft).

    GFD341890Courtesy of FORD MOTOR COMPANY

    GTDI vehicles 

  8. Install the new LH and RH exhaust flexible pipe-to-underbody catalytic converter gaskets and nuts.

    • Tighten to 40 Nm (30 lb-ft).

    All vehicles except GTDI 

  9. Install the new exhaust Y-pipe-to-muffler and tail pipe flange gasket and nuts.

    • Tighten to 40 Nm (30 lb-ft).

    All vehicles 

  10. Install the front subframe. Refer to Uni-Body, Subframe and Mounting System .
  11. Fill the PTU as necessary. Refer to Power Transfer Unit (PTU) Draining and Filling .