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Home >> Ford >> 2018 >> Taurus Limited, FWD, Gas >> Repair and Diagnosis >> External Pages >> Different car >> Section 94 (Exhaust System - 1.0L ECOBOOST (92KW/125PS)) >> Removal And Installation >> Catalytic Converter >> Removal

Catalytic Converter: Removal

WARNING: This page is about a different car, the 2018 Ford EcoSport. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: If the catalytic converter is not being replaced, the HO2S and the catalyst monitor sensor do not need to be removed from the catalytic converter. Disconnecting the electrical connectors is still necessary.
  1. Remove the HO2S. Refer to: Heated Oxygen Sensor (HO2S) .
  2. Remove and discard the fasteners and remove the catalytic converter shield.
    GFD327877Courtesy of FORD MOTOR COMPANY
  3. Disconnect the electrical connector. Detach the catalyst monitor sensor clip.
    GFD327878Courtesy of FORD MOTOR COMPANY
  4. Detach the catalyst monitor sensor clip and the wiring harness.
    GFD327879Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the fasteners and remove the catalytic converter shield.
    GFD327880Courtesy of FORD MOTOR COMPANY
  6. Remove the accessory drive belt. Refer to: Accessory Drive Belt .
    • Disconnect the A/C compressor electrical connectors.

    • Detach the wiring harness retainer.

    • Remove the bolts and support the A/C compressor.

    GFD327881Courtesy of FORD MOTOR COMPANY
  7. NOTE: Make sure that the exhaust flexible pipe is not forcibly bent or twisted.

    Use the General Equipment: Cable Ties

    GFD327882Courtesy of FORD MOTOR COMPANY
  8. NOTE: No need to spot weld the bracket to the clamp after installation.

    If the bracket and the clamp is spot welded. Cut the spot weld to remove the clamp.

    GFD327883Courtesy of FORD MOTOR COMPANY
  9. Remove and discard the muffler and catalytic converter flange clamp. Detach the exhaust isolator.
    GFD327884Courtesy of FORD MOTOR COMPANY
  10. Remove and discard the lower fasteners of catalytic convertor.
    GFD327885Courtesy of FORD MOTOR COMPANY
    • Remove and discard the top fasteners of catalytic convertor.

    • Remove and discard the mounting bracket fastener.

    GFD327886Courtesy of FORD MOTOR COMPANY
  11. Remove the catalytic convertor.
    GFD327887Courtesy of FORD MOTOR COMPANY
  12. NOTE: This step is only necessary when installing a new component.

    Remove and discard the fasteners and remove the catalytic converter inner shield.

    GFD327888Courtesy of FORD MOTOR COMPANY
  13. NOTE: This step is only necessary when installing a new component.

    Remove catalyst monitor sensor.

    GFD327889Courtesy of FORD MOTOR COMPANY
  14. Remove and discard catalytic convertor gasket.
GFD327890Courtesy of FORD MOTOR COMPANY