LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2018 >> Taurus Limited, FWD, Gas >> Repair and Diagnosis >> External Pages >> Different car >> Section 94 (Exhaust System - 1.0L ECOBOOST (92KW/125PS)) >> Removal And Installation >> Catalytic Converter >> Installation

Catalytic Converter: Installation

WARNING: This page is about a different car, the 2018 Ford EcoSport. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new catalytic convertor gasket.
    GFD327891Courtesy of FORD MOTOR COMPANY
  2. NOTE: This step is only necessary when installing a new component.

    Apply anti-seize to thread of sensor, install the Catalyst monitor sensor.

    Material: Motorcraft® High Temperature Nickel Anti-Seize Lubricant / XL-2

    Torque: 35 lb.ft (48 Nm)

    GFD327892Courtesy of FORD MOTOR COMPANY
  3. NOTE: This step is only necessary when installing a new component.

    Install the catalytic convertor inner shield and install new fasteners.

    Torque: 97 lb.in (11 Nm)

    GFD327893Courtesy of FORD MOTOR COMPANY
  4. Install the catalytic convertor.
    GFD327894Courtesy of FORD MOTOR COMPANY
    • Install the new top fasteners of catalytic convertor.

      Torque: 21 lb.ft (28 Nm)

    • Install the new mounting bracket fastener.

      Torque: 18 lb.ft (25 Nm)

    GFD327895Courtesy of FORD MOTOR COMPANY
  5. Install the new lower fasteners of catalytic convertor.

    Torque: 18 lb.ft (25 Nm)

    GFD327896Courtesy of FORD MOTOR COMPANY
  6. Install the new muffler and catalytic converter flange clamp. Attach the exhaust isolator.

    Torque: 17 lb.ft (23 Nm)

    GFD327897Courtesy of FORD MOTOR COMPANY
  7. Remove the cable ties. Use the General Equipment: Cable Ties
    GFD327898Courtesy of FORD MOTOR COMPANY
    • Remove the support and install the A/C compressor and the bolts.

      Torque: 18 lb.ft (25 Nm)

    • Connect the A/C compressor electrical connectors.

    • Attach the wiring harness retainer.

    GFD327881Courtesy of FORD MOTOR COMPANY
  8. Install the accessory drive belt. Refer to: Accessory Drive Belt .
  9. Install catalytic converter shield and install new fasteners.

    Torque: 97 lb.in (11 Nm)

    GFD327899Courtesy of FORD MOTOR COMPANY
  10. Attach the catalyst monitor sensor clip and the wiring harness.
    GFD327879Courtesy of FORD MOTOR COMPANY
  11. Connect the electrical connector and attach the catalyst monitor sensor clip.
    GFD327878Courtesy of FORD MOTOR COMPANY
  12. Install the catalytic converter shield and install new fasteners.

    Torque: 97 lb.in (11 Nm)

    GFD327900Courtesy of FORD MOTOR COMPANY
  13. Install the HO2S. Refer to: Heated Oxygen Sensor (HO2S) .
  14. Check the exhaust system for leaks.