Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2018 Ford EcoSport. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Apply clean engine oil on the seal area before installing.

Lubricate the crankshaft pulley with clean engine oil.

Courtesy of FORD MOTOR COMPANY
Position the crankshaft pulley onto the crankshaft with the access hole at the 6 o'clock position.

Courtesy of FORD MOTOR COMPANY
NOTE: This step will correctly align the crankshaft pulley to the crankshaft.

Install an M6 bolt.

Courtesy of FORD MOTOR COMPANY
NOTE: The crankshaft must remain in the TDC position during installation of the pulley bolt or damage to the engine can occur. Therefore, the crankshaft pulley must be held in place with the Crank Damper Holding Tool and the bolt should be installed using hand tools only.

Using the special tool, install the new crankshaft bolt and washer and tighten. Use Special Service Tool: 303-1689 Holding Tool, Crank Damper.

Torque: Stage1: 74 lb.ft (100 Nm) / Stage 2: 90 deg.

Courtesy of FORD MOTOR COMPANY
Remove the M6 bolt.

Courtesy of FORD MOTOR COMPANY
Raise the engine.

Courtesy of FORD MOTOR COMPANY
- Install the engine mount and the nuts.
  Torque 59 lb.ft (80 Nm)
- Install the engine mount bolts.
  Torque 66 lb.ft (90 Nm)
Courtesy of FORD MOTOR COMPANY
Remove the trolley jack and wooden block. Use the General Equipment: Trolley Jack. Use the General Equipment: Wooden Block

Courtesy of FORD MOTOR COMPANY
Attach the A/C line retainer to the engine mount.

Courtesy of FORD MOTOR COMPANY
Position back the degas bottle and connect the tabs and coolant hose retainer.

Courtesy of FORD MOTOR COMPANY
Install the CKP sensor and the bolts finger tight.

Courtesy of FORD MOTOR COMPANY
Install the special tool to set the CKP sensor position and tighten the bolts. Use Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
Torque 62 lb.in (7 Nm)

Courtesy of FORD MOTOR COMPANY
Remove Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.

Courtesy of FORD MOTOR COMPANY
Connect the CKP sensor electrical connector.

Courtesy of FORD MOTOR COMPANY
Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

Courtesy of FORD MOTOR COMPANY
Install the engine plug bolt.
Torque 177 lb.in (20 Nm)

Courtesy of FORD MOTOR COMPANY
Remove Special Service Tool: 303-1686 Holding Tool, Camshaft.

Courtesy of FORD MOTOR COMPANY
Install the following items:
1. RH and LH CMP sensors. Refer to: Camshaft Position (CMP) Sensor .
2. Install the accessory drive belt. Refer to: Accessory Drive Belt .
3. Install the RH front fender splash shield. Refer to: Fender Splash Shield .
4. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.