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Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2018 Ford EcoSport. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove Special Service Tool: 303-1602 Locking Tool, Crankshaft.
    GFD324818Courtesy of FORD MOTOR COMPANY
  2. NOTE: Only rotate the crankshaft clockwise.

    Rotate the crankshaft slowly until the crankshaft stops.

    GFD324815Courtesy of FORD MOTOR COMPANY
    1. NOTE: The production engine is not equipped with a friction washer. Whenever the crankshaft pulley is removed, a friction washer (base part number 6378) must be installed.

      Install a new friction washer.

    2. Install the crankshaft pulley.
    3. Install a new crankshaft pulley bolt finger tight.
    GFD324849Courtesy of FORD MOTOR COMPANY
    1. Install 3/16 inch punch. Use the General Equipment: Punch
    2. Torque: Stage 1: 18 lb.ft (25 Nm) Stage 2: 52 lb.ft (70 Nm)

    View a video version of this procedure below.

    multimedia:A supplement to the article is available.
    GFD324850Courtesy of FORD MOTOR COMPANY
  5. Remove 3/16 inch punch. Use the General Equipment: Punch
    GFD324851Courtesy of FORD MOTOR COMPANY
    1. Install Special Service Tool: 303-1611 Torque Multiplier.
    2. Only tighten the nut finger tight at this stage.
    GFD324852Courtesy of FORD MOTOR COMPANY
    1. Tighten the crankshaft pulley bolt.

      Torque 44 lb.ft (60 Nm)

    2. Torque

      Stage 1: 90 deg. Stage 2: 90 deg. Stage 3: 90 deg. Stage 4: 90 deg. Stage 5: 90 deg.

    GFD324853Courtesy of FORD MOTOR COMPANY
  8. Remove Special Service Tool: 303-1611 Torque Multiplier.
    GFD324846Courtesy of FORD MOTOR COMPANY
    1. Install 3/16 inch punch. Use the General Equipment: Punch
    2. Remove 3/16 inch punch. Use the General Equipment: Punch
    GFD324854Courtesy of FORD MOTOR COMPANY
  10. Remove Special Service Tool: 303-1604 Timing Peg, Crankshaft TDC.
    GFD324855Courtesy of FORD MOTOR COMPANY
  11. NOTE: Exhaust and A/C compressor removed from graphic for clarity.

    Remove the 6 mm drill bit. Use the General Equipment: 6 mm Drill Bit

    GFD324842Courtesy of FORD MOTOR COMPANY
  12. Remove Special Service Tool: 303-1606 Locking Tool, Variable Camshaft Timing.
    GFD324838Courtesy of FORD MOTOR COMPANY
  13. NOTE: Only rotate the crankshaft clockwise.

    Rotate the crankshaft 1 and 3/4 revolutions and continue until piston No. 1 is approximately 45 deg. BTDC.

    GFD324856Courtesy of FORD MOTOR COMPANY
  14. Install Special Service Tool: 303-1604 Timing Peg, Crankshaft TDC.
    GFD324855Courtesy of FORD MOTOR COMPANY
  15. NOTE: Only rotate the crankshaft clockwise.

    Rotate the crankshaft slowly until the crankshaft stops.

    GFD324837Courtesy of FORD MOTOR COMPANY
    1. NOTE: The tool can only be installed if the timing is correct.

      Install 3/16 inch punch. Use the General Equipment: Punch

    2. Remove 3/16 inch punch. Use the General Equipment: Punch
    GFD324854Courtesy of FORD MOTOR COMPANY
  17. Install the plug bolt into the oil pan.

    Torque 177 lb.in (20 Nm)

    GFD324841Courtesy of FORD MOTOR COMPANY
  18. Install the heat shield and the new bolts.

    Torque 97 lb.in (11 Nm)

    GFD324857Courtesy of FORD MOTOR COMPANY
  19. Remove Special Service Tool: 303-1604 Timing Peg, Crankshaft TDC.
    GFD324814Courtesy of FORD MOTOR COMPANY
  20. Install the engine plug bolt.

    Torque 177 lb.in (20 Nm)

    GFD324836Courtesy of FORD MOTOR COMPANY
  21. Remove Special Service Tool: 303-1611-01 Adapter for 303-1611.
    GFD324845Courtesy of FORD MOTOR COMPANY
  22. Remove Special Service Tool: 303-1611-02 Adapter for 303-1611, Torque Multiplier.
    GFD324858Courtesy of FORD MOTOR COMPANY
  23. Install the oil pump control solenoid, retainer and connect the electrical connector.

    Torque 89 lb.in (10 Nm)

    GFD324843Courtesy of FORD MOTOR COMPANY
  24. If equipped, install the bolt and the refrigerant line retainer.

    Torque 89 lb.in (10 Nm)

    GFD324833Courtesy of FORD MOTOR COMPANY
  25. Install the following items:

    1. Refer to: Starter Motor .
    2. Refer to: Accessory Drive Belt .
    3. The RH fender splash shield. Refer to: Fender Splash Shield .

    • Lubricate the seal with clean engine oil, install the VCT solenoids and the retainers.

      Torque 62 lb.in (7 Nm)

    • Connect the throttle actuator and VCT solenoids electrical connectors.

    GFD324859Courtesy of FORD MOTOR COMPANY
  27. Position the wiring harness and attach the retainers.
    GFD324831Courtesy of FORD MOTOR COMPANY
    1. Install the CAC outlet pipe and the bolt.

      Torque 97 lb.in (11 Nm)

    2. Tighten the clamps.

      Torque 44 lb.in (5 Nm)

    3. Connect the fuel evaporative tube quick release coupling. Refer to: Quick Release Coupling .
    GFD324860Courtesy of FORD MOTOR COMPANY
    1. Install the air cleaner outlet pipe assembly and the nuts.

      Torque 97 lb.in (11 Nm)

    2. Tighten the air cleaner outlet pipe clamps.

      Torque 44 lb.in (5 Nm)

    3. Connect the MAP sensor electrical connector.
    4. Connect the PCV coupling.
    5. Connect the quick release coupling. Refer to: Quick Release Coupling .
    6. Connect the vacuum tube to air outlet pipe. Use the General Equipment: Hose Clamp Remover/Installer
    GFD324830Courtesy of FORD MOTOR COMPANY
  30. Connect the vacuum pump tube coupling.
    GFD324829Courtesy of FORD MOTOR COMPANY
  31. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
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