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Section 53 (Engine - 1.0L ECOBOOST (92KW/125PS)): Installation: Engine

WARNING: This page is about a different car, the 2018 Ford EcoSport. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool(s) / General Equipment 

Magnetic Socket
Lifting Bracket
Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block
  1. NOTE: Make sure that no components catch.

    Install the engine into the vehicle. Use the General Equipment: Floor CraneUse the General Equipment: Lifting Bracket

    GFD325011Courtesy of FORD MOTOR COMPANY
  2. Align the index-mark made during removal.
    GFD325177Courtesy of FORD MOTOR COMPANY
  3. Install the transmission-to-engine bolt.

    Torque 35 lb.ft (48 Nm)

    GFD325010Courtesy of FORD MOTOR COMPANY
  4. Install the transmission-to-engine bolts.

    Torque 35 lb.ft (48 Nm)

    GFD325009Courtesy of FORD MOTOR COMPANY
  5. Tighten the engine mount studs

    Torque 89 lb.in (10 Nm)

    GFD324893Courtesy of FORD MOTOR COMPANY
    1. Install the engine mount and the nuts.

      Torque 85 lb.ft (115 Nm)

    2. NOTE: Only tighten the bolts finger tight at this stage.

      Install the engine mount bolts finger-tight.

    GFD324879Courtesy of FORD MOTOR COMPANY
    • Remove the General Equipment: Floor Crane

    • Remove the General Equipment: Lifting Bracket

    GFD325008Courtesy of FORD MOTOR COMPANY
    • Remove the General Equipment: Trolley Jack

    • Remove the General Equipment: Wooden Block

    GFD324877Courtesy of FORD MOTOR COMPANY
  9. Tighten the engine mount bolts.

    Torque 35 lb.ft (48 Nm)

    GFD324894Courtesy of FORD MOTOR COMPANY
  10. Install the transmission-to-engine bolts.

    Torque 35 lb.ft (48 Nm)

    GFD325006Courtesy of FORD MOTOR COMPANY
  11. Install the transmission-to-engine bolt.

    Torque 35 lb.ft (48 Nm)

    GFD325005Courtesy of FORD MOTOR COMPANY
  12. Install the transmission-to-engine bolt.

    Torque 35 lb.ft (48 Nm)

    GFD325007Courtesy of FORD MOTOR COMPANY
  13. NOTE: Only rotate the engine in a clockwise direction or engine damage will occur.
    NOTE: The torque converter nuts are accessed from the top of the vehicle.

    Using a magnetic socket install the new torque converter nuts. Use the General Equipment: Magnetic Socket

    Torque 30 lb.ft (40 Nm)

    GFD325178Courtesy of FORD MOTOR COMPANY
  14. Install the torque converter nut access plug.
    GFD325003Courtesy of FORD MOTOR COMPANY
    1. Connect the transmission main control and TSS electrical connectors.
    2. Attach the wiring harness retainers to the main control cover stud bolts.
    GFD325001Courtesy of FORD MOTOR COMPANY
  16. Install the ground wire and bolt.

    Torque 16 lb.ft (22 Nm)

    GFD325002Courtesy of FORD MOTOR COMPANY
    1. Remove the support and install the A/C compressor and the bolts.

      Torque 18 lb.ft (25 Nm)

    2. Connect the A/C compressor electrical connectors.
    3. Attach the wiring harness retainer.
    GFD324975Courtesy of FORD MOTOR COMPANY
  18. Install the radiator hoses. Use the General Equipment: Hose Clamp Remover/Installer
    GFD325000Courtesy of FORD MOTOR COMPANY
    1. Connect the fuel supply tube. Refer to: Spring Lock Couplings .
    2. Connect the EVAP vapor supply tube. Refer to: Quick Release Coupling .
    GFD324999Courtesy of FORD MOTOR COMPANY
  20. Connect the coolant hoses. Use the General Equipment: Hose Clamp Remover/Installer
    GFD324998Courtesy of FORD MOTOR COMPANY
  21. Connect the coolant hose.
    GFD324997Courtesy of FORD MOTOR COMPANY
    1. Install the coolant pump and the bolt.

      Torque 62 lb.in (7 Nm)

    2. Connect the coolant pump electrical connector.
    3. Connect the coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    4. Attach the coolant hose retainers.
    GFD324996Courtesy of FORD MOTOR COMPANY
    1. Attach the wiring harness retainers.
    2. Attach the coolant hose retainer.
    3. Connect the coolant solenoid electrical connector.
    GFD324995Courtesy of FORD MOTOR COMPANY
    1. Connect the coolant hoses. Use the General Equipment: Hose Clamp Remover/Installer
    2. Attach the coolant hose retainers.
    GFD324994Courtesy of FORD MOTOR COMPANY
    1. Position the wiring harness and install the retainers.
    2. Attach the wiring harness retainer.
    GFD325179Courtesy of FORD MOTOR COMPANY
    1. Attach the wiring harness retainer.
    2. Install the ground bolt.

      Torque 106 lb.in (12 Nm)

    3. Connect the engine wiring harness electrical connector.
    GFD325180Courtesy of FORD MOTOR COMPANY
  27. Install the following items:

    1. Refer to: Throttle Body .
    2. Refer to: Starter Motor .
    3. Refer to: Catalytic Converter .
    4. Refer to: Battery Tray .
    5. Refer to: Air Cleaner .

  28. NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

    1. Position the CAC inlet pipe and install the nuts.

      Torque 106 lb.in (12 Nm)

    2. Install the bolt.

      Torque 89 lb.in (10 Nm)

    • Tighten the clamp.

      Torque 44 lb.in (5 Nm)

    GFD324991Courtesy of FORD MOTOR COMPANY
    1. Install the degas bottle and hose assembly onto the tabs.
    2. Connect the degas bottle coolant tube.
    3. Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    4. Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    5. Attach the coolant hose retainers.
    GFD325181Courtesy of FORD MOTOR COMPANY
    1. Install the CAC outlet pipe and the bolt.

      Torque 97 lb.in (11 Nm)

    2. Tighten the clamps.

      Torque 44 lb.in (5 Nm)

    GFD324907Courtesy of FORD MOTOR COMPANY
    1. Install the air cleaner outlet pipe assembly and the nuts.

      Torque Nuts: 97 lb.in (11 Nm) Clamps: 44 lb.in (5 Nm)

    2. Connect the PCV coupling.
    3. Connect the crankcase pressure sensor electrical connector.
    4. Connect the MAP sensor electrical connector.
    5. Connect the quick release coupling. Refer to: Quick Release Coupling .
    6. Connect the vacuum tube to air outlet pipe. Use the General Equipment: Hose Clamp Remover/Installer
    GFD324906Courtesy of FORD MOTOR COMPANY
  32. Connect the vacuum pump tube coupling.
    GFD324829Courtesy of FORD MOTOR COMPANY
  33. Install the following items:

    1. Refer to: Accessory Drive Belt .
    2. Refer to: Cowl Panel .
    3. Refer to: Hood .

  34. NOTE: Lubricate the engine oil filter seal with clean engine oil.

    Install a new engine oil filter.

    Torque 133 lb.in (15 Nm)

    GFD324900Courtesy of FORD MOTOR COMPANY
  35. Fill the engine with clean engine oil. Refer to: Specifications .
    GFD324901Courtesy of FORD MOTOR COMPANY
  36. Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  37. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
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