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Home >> Ford >> 2018 >> Taurus Limited, FWD, Gas >> Repair and Diagnosis >> External Pages >> Different car >> Section 51 (Automatic Transmission - 6-Speed Automatic Transmission - 6F15 (2 Of 2)) >> Removal And Installation >> Transmission - 1.5L Duratec (90kW/120PS) - I3 >> Installation

Transmission - 1.5L Duratec (90kW/120PS) - I3: Installation

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  1. NOTE: If transmission disassembly or installation of a new transmission is necessary, install the manual shift lever.

    Install the manual shift lever and the nut.

    Torque

    : 18 lb.ft (24 Nm)

    GFD326810Courtesy of FORD MOTOR COMPANY
  2. NOTE: If transmission disassembly or installation of a new transmission is necessary, install the transmission vent tube.

    Install the transmission vent tube.

    GFD326723Courtesy of FORD MOTOR COMPANY
  3. NOTE: If transmission disassembly or installation of a new transmission is necessary, install the transmission insulator bracket.

    Install the transmission insulator support bracket and the bolts.

    Torque

    : 46 lb.ft (62 Nm)

    GFD326809Courtesy of FORD MOTOR COMPANY
  4. NOTE: If removed, inspect the transmission mounted fluid cooler tube backing rings and seals for damage and install new backing rings or seals if necessary.

    1. Install the backing ring (7J324)
    2. Lubricate and install the seal (7D258)

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    GFD326811Courtesy of FORD MOTOR COMPANY
  5. Install the transmission cooler tubes and bypass valve. Install new bolts and nut.

    1. Torque

      : 97 lb.in (11 Nm)

    2. Torque

      : 80 lb.in (9 Nm)

    GFD326812Courtesy of FORD MOTOR COMPANY
  6. Install Special Service Tool: 307-566 Retainer, Torque Converter.
    GFD326804Courtesy of FORD MOTOR COMPANY
  7. Lubricate the torque converter pilot hub with Multi-Purpose Grease.

    Material

    : Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD326813Courtesy of FORD MOTOR COMPANY
  8. NOTE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur.

    If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine block.

    GFD326806Courtesy of FORD MOTOR COMPANY
  9. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure that the component is correctly located on the locating dowels.
    NOTE: Make sure that no part of the wiring harness is trapped.
    NOTE: Make sure that no components catch.

    Support the transmission with a transmission jack. Use the General Equipment: Retaining Strap. Use the General Equipment: Transmission Jack

    GFD326814Courtesy of FORD MOTOR COMPANY
  10. Position the transmission behind the engine and remove the special tool. Use Special Service Tool: 307-566 Retainer, Torque Converter.
    GFD326804Courtesy of FORD MOTOR COMPANY
  11. Align the index-mark made during removal.
    GFD326815Courtesy of FORD MOTOR COMPANY
  12. Install the transmission-to-engine bolt and studbolt.

    Torque

    : 35 lb.ft (48 Nm)

    GFD326803Courtesy of FORD MOTOR COMPANY
  13. Install the transmission-to-engine bolts and studbolts.

    Torque

    : 35 lb.ft (48 Nm)

    GFD326802Courtesy of FORD MOTOR COMPANY
  14. Install the upper transmission-to-engine bolts.

    Torque

    : 35 lb.ft (48 Nm)

    GFD326797Courtesy of FORD MOTOR COMPANY
  15. NOTE: Only rotate the engine in a clockwise direction or engine damage will occur.
    NOTE: The torque converter nuts are accessed from the top of the vehicle.

    Using a magnetic socket install the new torque converter nuts. Use the General Equipment: Magnetic Socket

    Torque

    : 30 lb.ft (40 Nm)

    GFD326816Courtesy of FORD MOTOR COMPANY
  16. Install the starter motor insulator.
    GFD326798Courtesy of FORD MOTOR COMPANY
  17. Install the starter motor.
  18. Attach the transmission vent tube to the coolant hose.
    GFD326722Courtesy of FORD MOTOR COMPANY
  19. Install and connect the lower transmission cooler tubes.
    GFD326800Courtesy of FORD MOTOR COMPANY
  20. Connect the lower transmission fluid cooler tubes
    GFD326817Courtesy of FORD MOTOR COMPANY
  21. Install the transmission fluid cooler tube secondary latches.
    GFD326818Courtesy of FORD MOTOR COMPANY
  22. Install the transmission fluid cooler tube bracket bolt.

    Torque

    : 97 lb.in (11 Nm)

    GFD326795Courtesy of FORD MOTOR COMPANY
  23. Install the transmission support insulator, the bolts and the nuts.

    Torque

    : 1: 66 lb.ft (90 Nm) 2: 103 lb.ft (140 Nm)

    GFD326819Courtesy of FORD MOTOR COMPANY
  24. NOTE: Make sure that a new component is installed.

    Install the new inner halfshaft retaining circlip.

    GFD326820Courtesy of FORD MOTOR COMPANY
  25. NOTE: If the transmission has been replaced or overhauled, the halfshaft seals do not need to be replaced.

    If necessary, install a new RH halfshaft seal. Refer to: Halfshaft Seal RH .

  26. Insert the RH halfshaft until the halfshaft retaining clip is fully seated.
    GFD326821Courtesy of FORD MOTOR COMPANY
  27. NOTE: Make sure that a new component is installed.

    Insert the RH lower ball joint into the wheel knuckle and install a new bolt and nut.

    Torque

    : 38 lb.ft (52 Nm)

    GFD326822Courtesy of FORD MOTOR COMPANY
  28. WARNING: WARNING: Make sure that the alignment line is not twisted.

    • Position back the RH front wheel speed sensor and install the bolt.

      Torque

      : 80 lb.in (9 Nm)

    • Attach the wheel speed sensor retainer.

    GFD326789Courtesy of FORD MOTOR COMPANY
  29. WARNING: WARNING: Make sure that no load is placed on the brake hose.

    Position the RH brake hose and install the bolt.

    Torque

    : 18 lb.ft (25 Nm)

    GFD326788Courtesy of FORD MOTOR COMPANY
  30. NOTE: If the transmission has been replaced or overhauled, the halfshaft seals do not need to be replaced.

    Install the LH halfshaft. Refer to: Front Halfshaft LH - 6-Speed Automatic Transmission - 6F15 .

  31. Install the wheel and tire. Refer to: Wheel and Tire .
  32. Install the transmission roll restrictor bracket and the bolts.

    Torque

    : 85 lb.ft (115 Nm)

    GFD326786Courtesy of FORD MOTOR COMPANY
  33. Install the transmission roll restrictor and the bolts.

    Torque

    : 85 lb.ft (115 Nm)

    GFD326756Courtesy of FORD MOTOR COMPANY
  34. Position back the wiring harnesses and connect the transmission main control connector.
    GFD326735Courtesy of FORD MOTOR COMPANY
  35. Install the ground strap and the bolt.

    Torque

    : 18 lb.ft (25 Nm)

    GFD326785Courtesy of FORD MOTOR COMPANY
  36. Position back the selector lever cable and bracket, install the bolts. Connect the selector lever cable end to the manual control lever.

    Torque

    : 18 lb.ft (25 Nm)

    GFD326784Courtesy of FORD MOTOR COMPANY
  37. Install the battery support bracket and the nuts. Install the wiring harness push pin retainers.

    Torque

    : 18 lb.ft (25 Nm)

    GFD326783Courtesy of FORD MOTOR COMPANY
  38. Install the cowl panel. Refer to: Cowl Panel Grille .
  39. Install the air cleaner.
  40. Install the battery tray. Refer to: Battery Tray .
  41. Adjust the selector lever cable. Refer to: Selector Lever Cable Adjustment - 6-Speed Automatic Transmission - 6F35 .
  42. Fill the transmission with transmission fluid. Refer to: Transmission Fluid Drain and Refill .
  43. After completing the repairs perform the Misfire Monitor Neutral Profile Correction procedure.
  44. If a new solenoid body is installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download 
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