Transfer Case Cooler: Removal

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

Remove the RH catalytic converter. Refer to: Catalytic Converter RH .
Drain the transfer case. Refer to: Transfer Case Draining and Filling .
Remove the transfer case temperature sensor heat shield bolts and the heat shield.

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Disconnect the transfer case temperature sensor electrical connector.

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Unclip the transfer case temperature sensor wiring harness from the retainer clip and position aside.

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NOTE: Clean the area around the transfer case temperature sensor before removing.

NOTE: The PTU temperature sensor can be removed using a 15mm crows foot and extension.

Remove the transfer case temperature sensor.

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Using the hose clamps, pinch off the transfer case coolant hoses. Use the General Equipment: Hose Clamp(s)

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NOTE: Some coolant will leak out when the PTU coolant lines are removed.

Remove the transfer case cooler line bolt and position the transfer case cooler lines aside.

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Remove the transfer case cooler bolts and the transfer case cooler.

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Remove and discard the transfer case cooler gasket.

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