Transfer Case Cooler: Installation

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

Clean the transfer case cooler surface area.

Courtesy of FORD MOTOR COMPANY
Install the new transfer case cooler gasket.

Courtesy of FORD MOTOR COMPANY
Clean the transfer case cooler housing.

Courtesy of FORD MOTOR COMPANY
Install the transfer case cooler and the transfer case cooler bolts.
Torque: 106 lb.in (12 Nm)

Courtesy of FORD MOTOR COMPANY
Position the transfer case cooler lines and install the transfer case cooler line bolt.
Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY
Remove the hose clamps. Use the General Equipment: Hose Clamp(s)

Courtesy of FORD MOTOR COMPANY
NOTE: Replace the O-ring before installing the transfer case temperature sensor.

Replace the O-ring and install the transfer case temperature sensor.

Torque: 124 lb.in (14 Nm)

Courtesy of FORD MOTOR COMPANY
Clip the transfer case temperature sensor wiring harness back into position.

Courtesy of FORD MOTOR COMPANY
Connect the transfer case temperature sensor electrical connector.

Courtesy of FORD MOTOR COMPANY
Instal the transfer case temperature sensor heat shield and heat shield bolts.
Torque: 106 lb.in (12 Nm)

Courtesy of FORD MOTOR COMPANY
Fill the transfer case. Refer to: Transfer Case Draining and Filling .
Remove the RH catalytic converter. Refer to: Catalytic Converter RH .
Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .