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Home >> Ford >> 2018 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 72 (Transfer Case - 3.5L DURATEC (212KW/278PS)) >> Removal And Installation >> Intermediate Shaft Seal >> Removal

Intermediate Shaft Seal: Removal

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the RH halfshaft. Refer to: Front Halfshaft RH - 3.5L Duratec (212kW/278PS), All-Wheel Drive (AWD) .
  2. GFD281989Courtesy of FORD MOTOR COMPANY

    1. Move aside the knuckle assembly.

  3. NOTE: The following instruction will prevent the 308-125 (T87P-7120-D) from opening too far which would make removing the intermediate shaft seal deflector difficult.

    Place a 16mm (5/8 in) washer on the special tool as shown. Use Special Service Tool: 308-125 Remover, Transfer Case Bearing.

    GFD281913Courtesy of FORD MOTOR COMPANY
  4. NOTE: The intermediate shaft seal deflector may break when removed. Remote all foreign materials the PTU before continuing with the repair.

    Using the special tool, remove the halfshaft deflector. Use Special Service Tool: 205-241 (T86P-3514-A) Remover, Halfshaft, 308-125 Remover, Transfer Case Bearing. Use the General Equipment: Slide Hammer

    GFD281990Courtesy of FORD MOTOR COMPANY
  5. Using the special tool, remove the halfshaft intermediate shaft seal and alignment washer. Use Special Service Tool: 205-241 (T86P-3514-A) Remover, Halfshaft, 308-125 Remover, Transfer Case Bearing. Use the General Equipment: Slide Hammer
GFD281991Courtesy of FORD MOTOR COMPANY