Transfer Case
WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
For information on Ford Color Coded Illustrations refer to OEM Color Coding .
- Install the new PTU to transmission compression seal.
-
NOTE: This is a tight fit, use care to not damage the transmission and PTU mating surfaces.
Install the PTU and the PTU bolts.
Torque: 66 lb.ft (90 Nm)
- If equipped with PTU cooling system, install PTU cooling system hoses and clamps.
- Install the PTU support bracket and the PTU support bracket bolts.
Torque: PTU support bracket to block: 35 lb.ft (48 Nm) PTU support bracket to PTU: 59 lb.ft (80 Nm)
- Connect the PTU vent hose.
- Install the PTU heat shield and the PTU heat shield bolts.
Torque: 97 lb.in (11 Nm)
- Connect the PTU temperature sensor.
- Install the new converter gasket.
-
NOTE: Evenly tighten the fasteners during installation.
Install the RH converter and the new RH converter nuts.
Torque: 30 lb.ft (40 Nm)
-
NOTE: Loosely install the RH catalytic converter to transmission bracket through bolt before the RH catalytic converter bracket bolts are installed.
Install the RH catalytic converter bracket through bolt.
Torque: 35 lb.ft (48 Nm)
- Install the RH catalytic converter to transmission bracket bolts.
Torque: 22 lb.ft (30 Nm)
- Align the index-mark on driveshaft to the PTU pinion flange.
- Install the new driveshaft to PTU bolt and washer assemblies.
Torque: 26 lb.ft (35 Nm)
- Connect the catalyst monitor sensor.
- Connect the HO2S.
- Check the exhaust system for leaks.
- Install the RH halfshaft. Refer to: Front Halfshaft RH - 2.7L EcoBoost (238kW/324PS), All-Wheel Drive (AWD) .
- Check the PTU fluid level. Refer to: Transfer Case Fluid Level Check .
- Install the front subframe. Refer to: Front Subframe .
- If equipped with PTU cooling system, fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .