Transfer Case

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

Special Tool(s) / General Equipment

Hose Clamp Remover/Installer

Install the new PTU to transmission compression seal.

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Install the PTU.

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NOTE: Limited access, this step may take more than 4-41/2 minutes to complete.

Install the new upper PTU bolts.

Torque

: 59 lb.ft (80 Nm)

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Install the new lower PTU bolts.
Torque

: 59 lb.ft (80 Nm)

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Install the PTU support bracket and bolts.
Torque

: 1: 18 lb.ft (25 Nm) 2: 46 lb.ft (63 Nm)

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NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

Connect the PTU vent hose.

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Install the PTU heat shield bolts and the heat shield.
Torque

: 97 lb.in (11 Nm)

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Install the PTU cooling fan. Refer to: Power Transfer Unit Cooling Fan .
Install the CAC tube and the nuts, tighten the clamp.

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Connect the CAC hose, electrical connector and the wire retainer. Use the General Equipment: Hose Clamp Remover/Installer

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Position the CAC tube and tighten the clamp.

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Align the index-mark and position the driveshaft coupling into the PTU pinion coupling.

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Install the new driveshaft to PTU bolt and washer assemblies.
Torque

: 26 lb.ft (35 Nm)

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If equipped, Install the center under body shield and the retainers.

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Install the RH halfshaft. Refer to: Front Halfshaft RH - 2.0L EcoBoost (184kW/250PS) - MI4, All-Wheel Drive (AWD) .