LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2018 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 45 (ENGINE CONTROLS - FUEL CHARGING AND CONTROLS - TURBOCHARGER - 2.7L ECOBOOST (238kW/324PS)) >> Removal And Installation >> Turbocharger LH >> Installation

Turbocharger LH: Installation

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Make sure that the mating faces are clean and free of foreign material.
  1. If removed install and then tighten the turbocharger exhaust flange studs.

    Torque: 18 lb.ft (25 Nm)

    GFD280038Courtesy of FORD MOTOR COMPANY
  2. NOTE: Install short end of stud into engine cylinder head.

    If removed install and then tighten the turbocharger mounting studs.

    Torque: 106 lb.in (12 Nm)

    GFD280037Courtesy of FORD MOTOR COMPANY
  3. Install the new turbocharger gasket.
    GFD280039Courtesy of FORD MOTOR COMPANY
  4. Install a new turbocharger coolant supply tube O-ring seal and lubricate with clean engine coolant. Refer to: Specifications .
    GFD280040Courtesy of FORD MOTOR COMPANY
  5. NOTE: Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger tube to engine O-ring bore. Inspect the area for deep scratches and gouges. DO-NOT USE A METAL BRUSH; DAMAGE TO SEALING AREA WILL RESULT IN LEAKS.
    NOTE: Install the turbocharger coolant supply tube to the engine block while installing the turbocharger.
    NOTE: Install the turbocharger and then loosely install the turbocharger retainers. Install the turbocharger coolant supply tube to the engine block while installing the turbocharger.

    Tighten the turbocharger retainers in the following sequence.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    Torque: 1: 44 lb.ft (60 Nm) 2: 44 lb.ft (60 Nm) 3: 27 lb.ft (37 Nm) Re-tighten 1: 44 lb.ft (60 Nm) Re-tighten 2: 44 lb.ft (60 Nm) Re-tighten 3: 27 lb.ft (37 Nm)

    GFD280041Courtesy of FORD MOTOR COMPANY
  6. Install and tighten the turbocharger coolant supply tube bolt.

    Torque: 18 lb.ft (24 Nm)

    GFD280033Courtesy of FORD MOTOR COMPANY
  7. Install the new turbocharger oil return tube-to-engine block gasket.
    GFD280042Courtesy of FORD MOTOR COMPANY
  8. Install a new turbocharger oil return tube O-ring seal and lubricate with clean engine oil. Refer to: Specifications .
    GFD280043Courtesy of FORD MOTOR COMPANY
  9. NOTE: Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore. Inspect the area for deep scratches and gouges. DO-NOT USE A METAL BRUSH; DAMAGE TO SEALING AREA WILL RESULT IN LEAKS.

    Install the turbocharger oil return tube, then install and tighten the turbocharger oil return tube retainers.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    Torque: 89 lb.in (10 Nm)

    GFD280030Courtesy of FORD MOTOR COMPANY
  10. Connect the turbocharger wastegate control hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD280029Courtesy of FORD MOTOR COMPANY
  11. Install a new turbocharger coolant return tube O-ring seal. Lubricate the new O-ring seal with clean engine coolant. Refer to: Specifications .
    GFD280044Courtesy of FORD MOTOR COMPANY
  12. NOTE: Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore. Inspect the area for deep scratches and gouges. DO-NOT USE A METAL BRUSH; DAMAGE TO SEALING AREA WILL RESULT IN LEAKS.

    Install the turbocharger coolant return tube to the turbocharger, then install and tighten the turbocharger coolant return tube bolt.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    Torque: 89 lb.in (10 Nm)

    GFD280027Courtesy of FORD MOTOR COMPANY
  13. Install the new turbocharger oil supply tube O-ring seals and the new turbocharger oil supply tube oil filter. Lubricate the new O-ring seals with clean engine oil. Refer to: Specifications .
    GFD280045Courtesy of FORD MOTOR COMPANY
  14. NOTE: Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger tube to turbocharger O-ring bore and the turbocharger tube to engine O-ring bore. Inspect the area for deep scratches and gouges. DO-NOT USE A METAL BRUSH; DAMAGE TO SEALING AREA WILL RESULT IN LEAKS.
    NOTE: When installing the turbocharger oil supply tube into the engine block, use care not to damage the new turbocharger oil supply tube oil filter.

    Install the turbocharger oil supply tube, then install and tighten the turbocharger oil supply tube bolts.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    Torque: 89 lb.in (10 Nm)

    GFD280025Courtesy of FORD MOTOR COMPANY
  15. Attach the electrical connector retainer and then attach the electrical harness retainers to the valve cover studbolts and the valve cover.
    GFD280024Courtesy of FORD MOTOR COMPANY
  16. Install the LH - CAC intake pipe and then tighten the clamps.

    Torque: 44 lb.in (5 Nm)

    GFD280023Courtesy of FORD MOTOR COMPANY
  17. Install the TC heat shield, then install and tighten the TC heat shield bolts.

    Torque: 89 lb.in (10 Nm)

    GFD280022Courtesy of FORD MOTOR COMPANY
  18. Install the catalytic converter LH. Refer to: Catalytic Converter LH .
  19. Install the air cleaner outlet pipe LH. Refer to: Air Cleaner Outlet Pipe LH .
  20. Install the underbody shields and the retainers.
    GFD280021Courtesy of FORD MOTOR COMPANY
  21. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  22. Install the engine appearance cover, then install and tighten the engine appearance cover retainers.

    Torque: 1: 42 lb.in (4.8 Nm) 2: 97 lb.in (11 Nm)

    GFD279947Courtesy of FORD MOTOR COMPANY
  23. Check and top off the engine oil level as needed. Refer to: Specifications .