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Home >> Ford >> 2018 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 44 (ENGINE CONTROLS - FUEL CHARGING AND CONTROLS - TURBOCHARGER - 2.0L ECOBOOST (184kW/250PS) - MI4) >> Removal And Installation >> Turbocharger Coolant Supply Tube >> Installation

Turbocharger Coolant Supply Tube: Installation

WARNING: This page is about a different car, the 2018 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the TC coolant supply tube and the TC coolant return tube. Install the TC coolant tube clamp and then install the TC coolant tube clamp bolt finger tight.
    GFD280004Courtesy of FORD MOTOR COMPANY
  2. Install the new TC coolant tube sealing washers. Install the new TC coolant tube O-ring seals and lubricate with clean engine coolant. Refer to: Specifications .
    GFD279993Courtesy of FORD MOTOR COMPANY
  3. NOTE: Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger tube to engine O-ring bore. Inspect the area for deep scratches and gouges. DO-NOT USE A METAL BRUSH; DAMAGE TO SEALING AREA WILL RESULT IN LEAKS.

    1. Hand start the TC cooling tube-to-block bolt at this stage.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. Install the TC coolant tube hose end to the water outlet adapter port. Use the General Equipment: Hose Clamp Remover/Installer
    3. Fit the O-ring end of the TC coolant tubes to the TC. The lower coolant inlet tube goes into the TC first.
    4. Install and tighten the TC coolant tube-to- TC bolt.

      Torque: 89 lb.in (10 Nm)

    5. Tighten the TC coolant tube-to-block bolt.

      Torque: 27 lb.ft (37 Nm)

    6. Tighten the TC clamp bolt.

      Torque: 89 lb.in (10 Nm)

    GFD280005Courtesy of FORD MOTOR COMPANY
  4. Install the catalytic converter. Refer to: Catalytic Converter .
  5. Install the TC outlet pipe. Install and tighten the TC outlet pipe retaining nuts. Tighten the TC outlet pipe clamps.

    Torque: Nuts : 97 lb.in (11 Nm) Clamps : 44 lb.in (5 Nm)

    GFD279970Courtesy of FORD MOTOR COMPANY
  6. Connect the TC bypass valve electrical connector and attach the harness retainer to the studbolt. Connect the TC bypass hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD279969Courtesy of FORD MOTOR COMPANY
  7. If equipped, install the underbody shield and the retainers.
    GFD280002Courtesy of FORD MOTOR COMPANY
  8. Install the underbody shield and the retainers.
    GFD280001Courtesy of FORD MOTOR COMPANY
  9. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling And Bleeding .