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Home >> Ford >> 2018 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 131 (ENGINE - 2.0L ECOBOOST (184kW/250PS) - MI4) >> Removal And Installation >> Valve Cover >> Installation

Valve Cover: Installation

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  1. NOTE: Installation of new seals is only required if damaged seals were removed during disassembly of the engine.

    If removed, using the special tools, install the VCT oil control solenoid seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD277671Courtesy of FORD MOTOR COMPANY
  2. Install a new valve cover gasket.
    GFD277672Courtesy of FORD MOTOR COMPANY
  3. Apply a 5.5 mm (0.22 in) bead of silicone sealant in the 6 places shown.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD277673Courtesy of FORD MOTOR COMPANY
  4. NOTE: The valve cover must be secured within 10 minutes of silicone gasket application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Install the valve cover and tighten the fasteners.

    Torque: 89 lb.in (10 Nm)

    Fig 1: Valve Cover Tightening Sequence
    GFD277674Courtesy of FORD MOTOR COMPANY
    • Position and attach the turbocharger control valve vacuum tube retainers.

    • Attach the CHT wiring harness retainer.

    GFD277665Courtesy of FORD MOTOR COMPANY
  6. Connect the vacuum tubes at the brake vacuum pump.
    GFD277664Courtesy of FORD MOTOR COMPANY
  7. Install the exhaust CMP sensor and the bolt.

    Torque: 62 lb.in (7 Nm)

    GFD277663Courtesy of FORD MOTOR COMPANY
  8. Attach the PCM wiring harness retainer to the engine mount stud.
    GFD277662Courtesy of FORD MOTOR COMPANY
    • Attach the wiring harness retainers.

    • Connect the CMP sensor electrical connectors.

    • Connect the VCT oil control solenoid electrical connectors.

    GFD277661Courtesy of FORD MOTOR COMPANY
  10. Connect the MAPT sensor electrical connector.
    GFD277660Courtesy of FORD MOTOR COMPANY
  11. Install the ignition coil-on-plugs. Refer to: Ignition Coil-On-Plug .
    1. Install the turbocharger inlet pipe, engine appearance cover stud and tighten clamp and stud.

      Torque: 44 lb.in (5 Nm)

    2. Install the turbocharger inlet pipe bolt.

      Torque: 97 lb.in (11 Nm)

    3. Connect the CAC bypass hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD277675Courtesy of FORD MOTOR COMPANY
  13. Install the underbody shield and the retainers.
    GFD277658Courtesy of FORD MOTOR COMPANY
  14. Install the crankcase vent tube, connect the electrical connector and wiring harness retainer.
    GFD277657Courtesy of FORD MOTOR COMPANY
  15. Install the air cleaner outlet tube. Refer to: Air Cleaner Outlet Pipe .
  16. Install the oil level indicator.
    GFD277656Courtesy of FORD MOTOR COMPANY
    1. NOTE: Lubricating the grommets with silicone grease will aid in the installation of the engine appearance cover, and any future removal and installation of the cover.

      Lubricate each grommet with silicone grease.

      Material: Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound / XG-3-A (ESE-M1C171-A)

    2. Position the engine appearance cover onto engine with the grommets aligned with the studs.
    3. Press down on the engine appearance cover at each grommet location to attach the grommets onto the studs.
GFD277547Courtesy of FORD MOTOR COMPANY
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