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Home >> Ford >> 2018 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> FUEL TANK AND LINES - 2.0L DURATEC - HYBRID/ENERGI (103kW/140PS) (UA) >> Removal And Installation >> Fuel Tank >> Removal

Fuel Tank: Removal

NOTE: Removal steps in this procedure may contain installation steps.
  1. WARNING: Before beginning any service procedure, refer to Safety Warnings in General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions .

  2. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  3. Drain the fuel tank. Refer to: Fuel Tank Draining .
  4. Remove the retainers and the splash shield.
    GFD197652Courtesy of FORD MOTOR COMPANY
  5. Remove the retainers and the air deflector.
    GFD198490Courtesy of FORD MOTOR COMPANY
  6. Remove the retainers and the heat shield.
    GFD198491Courtesy of FORD MOTOR COMPANY
  7. Remove the exhaust. Refer to: Muffler and Tailpipe .
  8. Remove the screws, pushpin and the air deflector.

    Torque: 13 lb.in (1.5 Nm)

    GFD198492Courtesy of FORD MOTOR COMPANY
  9. Remove the screw, nut and the aero shield.

    Torque: 13 lb.in (1.5 Nm)

    GFD198493Courtesy of FORD MOTOR COMPANY
  10. Disconnect the electrical connector and position the harness aside.
    GFD198494Courtesy of FORD MOTOR COMPANY
  11. Remove the retainers and the deflector.
    GFD198495Courtesy of FORD MOTOR COMPANY
    • Loosen the clamp and disconnect the hose from the fuel filler pipe.

      Torque: 35 lb.in (4 Nm)

    • Disconnect the Fuel Feed Line and Vapor Tube.

      Refer to: Quick Release Coupling . Refer to: Spring Lock Couplings .

    • Remove the fuel tank strap bolts and detach the holding clip.

      Use the General Equipment: Powertrain Jack

      Torque: 18 lb.ft (25 Nm)

    GFD198496Courtesy of FORD MOTOR COMPANY
    • Lower the fuel tank far enough to disconnect the electrical connector and vapor lines. Refer to: Quick Release Coupling .
    • Remove the fuel tank.
    GFD198497Courtesy of FORD MOTOR COMPANY