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Home >> Ford >> 2018 >> Fusion Sport >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 66 (EXHAUST SYSTEM - 2.0L DURATEC - HYBRID/ENERGI (103kW/140PS) (UA)) >> Removal And Installation >> Catalytic Converter - Hybrid Electric Vehicle (HEV) >> Removal

Catalytic Converter - Hybrid Electric Vehicle (HEV): Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Removal steps in this procedure may contain installation details.
NOTE: Clean all exhaust connections before reassembly.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. After assembly, check the cooling system level. Refer to: Cooling System Draining, Filling and Bleeding .
  3. Remove the front subframe. Refer to: Front Subframe .
  4. Disconnect the HO2S and the catalyst monitor sensor electrical connectors.
    GFD198443Courtesy of FORD MOTOR COMPANY
  5. Using hose clamps pliers, clamp the hoses.
    GFD198444Courtesy of FORD MOTOR COMPANY
  6. Disconnect the hoses.
    GFD198445Courtesy of FORD MOTOR COMPANY
  7. Remove the bolts and the heat shield.

    Torque: 89 lb.in (10 Nm)

    GFD198446Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.

    Support the exhaust flexible pipe with a support wrap or suitable splint.

    GFD197624Courtesy of FORD MOTOR COMPANY
  9. Remove and discard the muffler and tailpipe nuts and support.

    Torque: 35 lb.ft (48 Nm)

    GFD198447Courtesy of FORD MOTOR COMPANY
  10. Discard the muffler and tailpipe gasket.
    GFD198448Courtesy of FORD MOTOR COMPANY
  11. Remove the catalytic converter bracket bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD197616Courtesy of FORD MOTOR COMPANY
  12. Remove and discard the catalytic converter nuts.

    Torque: 41 lb.ft (55 Nm)

    GFD198449Courtesy of FORD MOTOR COMPANY
  13. Remove and discard the catalytic converter gasket and studs.

    Torque: 150 lb.in (17 Nm)

    GFD197605Courtesy of FORD MOTOR COMPANY