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Home >> Ford >> 2018 >> Fusion Sport >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Front Drive HALFSHAFTS - Fusion (Except Hybrid) >> Removal And Installation >> Front Halfshaft RH >> Installation

Front Halfshaft RH: Installation

  1. If equipped with AWD. Inspect inboard end of the halfshaft.
    GFD190436Courtesy of FORD MOTOR COMPANY
  2. If equipped with FWD. Inspect the inboard end of the halfshaft.
    GFD190437Courtesy of FORD MOTOR COMPANY
  3. Inspect the outboard end of the halfshaft.
    GFD190438Courtesy of FORD MOTOR COMPANY
  4. If equipped with Front Wheel Drive, install a new halfshaft seal. Refer to: Halfshaft Seal RH - FWD - 6F35 . Refer to: Halfshaft Seal RH - 6F50/6F55 .
  5. If equipped with All Wheel Drive, install a new intermediate shaft seal. Refer to: Intermediate Shaft Seal - 6F35 . Refer to: Intermediate Shaft Seal - 6F50/6F55 .
  6. NOTE: Do not fully install the shaft at this time.

    Insert the splines of the halfshaft through the halfshaft seal. Remove the seal protector.

    GFD190439Courtesy of FORD MOTOR COMPANY
  7. NOTE: Insert the halfshaft until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.

    Install the halfshaft until the intermediate shaft bearing is centered in the intermediate shaft bearing support bracket.

    GFD190440Courtesy of FORD MOTOR COMPANY
  8. Install the new intermediate shaft bearing bracket and intermediate shaft bearing bracket nuts.

    Torque:

    Stage 1: Lower nut: 44 lb.in (5 Nm)

    Stage 2: Upper nut: 18 lb.ft (25 Nm)

    Stage 3: Lower nut: 18 lb.ft (25 Nm)

    GFD190441Courtesy of FORD MOTOR COMPANY
  9. If equipped. Install the new halfshaft washer.
    GFD190428Courtesy of FORD MOTOR COMPANY
  10. NOTE: Do not install the halfshaft any deeper than the centerline of the bearing with the centerline of the bracket. Over-installation of the halfshaft and pulling the halfshaft back out to align the bearing in the bracket could damage the intermediate shaft seal.

    Using the special tool, install the halfshaft outboard end through the wheel bearing and hub assembly.

    Use Special Service Tool: 204-161 (T97P-1175-A) Installer, Halfshaft.

    GFD190241Courtesy of FORD MOTOR COMPANY
  11. Install the lower ball joint into the wheel knuckle and install the new lower ball joint bolt and nut.

    Torque: 76 lb.ft (103 Nm)

    GFD190442Courtesy of FORD MOTOR COMPANY
  12. If equipped. Position the ride height sensor and install the ride height sensor bolt.

    Torque: 177 lb.in (20 Nm)

    GFD190236Courtesy of FORD MOTOR COMPANY
  13. Install the flexible brake hose mounting bolt.

    Torque: 159 lb.in (18 Nm)

    GFD190431Courtesy of FORD MOTOR COMPANY
  14. NOTE: Do not tighten the front wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Wheel bearing damage will occur if the wheel bearing is loaded with the weight of the vehicle applied.
    NOTE: Install and tighten the new wheel hub nut to specification in a continuous rotation. Always install a new wheel hub nut after loosening or when not tightened to specification in a continuous rotation or damage to the components may occur.
    NOTE: Apply the brake to keep the halfshaft from rotating.

    Have an assistant apply pressure to brake pedal and install the new halfshaft nut.

    Torque: 148 lb.ft (200 Nm)

    GFD190243Courtesy of FORD MOTOR COMPANY
  15. Check and top off the transmission fluid. Refer to: Transmission Fluid Level Check - 6F35 . Refer to: Transmission Fluid Level Check - 6F50 6F55 .
  16. Install the powertrain underbody shield.
    GFD190251Courtesy of FORD MOTOR COMPANY
  17. Install the wheel and tire. Refer to: Wheel and Tire .
  18. If equipped with dynamic suspension, calibrate the suspension height sensor. Connect the scan tool and carry out the Ride Height Calibration routine. Follow the scan tool directions.