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Home >> Ford >> 2018 >> Fusion Sport >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Front Drive HALFSHAFTS - Fusion (Except Hybrid) >> Removal And Installation >> Front Halfshaft LH >> Installation

Front Halfshaft LH: Installation

  1. Inspect the outer CV housing at the displayed locations.
    GFD190423Courtesy of FORD MOTOR COMPANY
  2. Inspect the inner CV housing at the displayed locations.
    GFD190424Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure new component is installed.

    Install the new inner halfshaft retaining circlip.

    GFD190425Courtesy of FORD MOTOR COMPANY
  4. Install a new halfshaft seal. Refer to: Halfshaft Seal LH - 6-Speed Automatic Transmission - 6F35 , Halfshaft Seal LH - 6-Speed Automatic Transmission - 6F50/6F55 .
  5. NOTE: Do not fully install shaft at this time.

    Using the seal protector, insert the splines of the halfshaft through the halfshaft seal. Remove the seal protector.

    GFD190426Courtesy of FORD MOTOR COMPANY
  6. NOTE: Insert shaft until circlip is fully seated. When checking if circlip is seated do not pull on CV joints or damage can result.
    NOTE: Pull on the inner CV joint to ensure the halfshaft circlip is seated properly.

    Insert the halfshaft until the halfshaft retaining clip is fully seated.

    GFD190427Courtesy of FORD MOTOR COMPANY
  7. If equipped. Install a new halfshaft washer.
    GFD190428Courtesy of FORD MOTOR COMPANY
  8. Pull the halfshaft into the front wheel bearing and wheel hub.

    Use Special Service Tool: 204-161 (T97P-1175-A) Installer, Halfshaft.

    GFD190241Courtesy of FORD MOTOR COMPANY
  9. Position the ball joint into the wheel knuckle and install the new ball joint pinch bolt and nut.

    Torque: 76 lb.ft (103 Nm)

    GFD190429Courtesy of FORD MOTOR COMPANY
  10. If equipped. Position back the suspension height sensor and install the bolt.

    Torque: 177 lb.in (20 Nm)

    GFD190236Courtesy of FORD MOTOR COMPANY
  11. Position the brake hose and install the brake hose bracket bolt.

    Torque: 159 lb.in (18 Nm)

    GFD190418Courtesy of FORD MOTOR COMPANY
  12. NOTE: Do not tighten the front wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Wheel bearing damage will occur if the wheel bearing is loaded with the weight of the vehicle applied.
    NOTE: Install and tighten the new wheel hub nut to specification in a continuous rotation. Always install a new wheel hub nut after loosening or when not tightened to specification in a continuous rotation or damage to the components may occur.
    NOTE: Apply the brake to keep the halfshaft from rotating.

    Install the wheel hub nut. While an assistant applies the brake, tighten the new wheel hub nut.

    Torque: 148 lb.ft (200 Nm)

    GFD190243Courtesy of FORD MOTOR COMPANY
  13. Check the transmission fluid level. Refer to: Transmission Fluid Level Check - 6F35 . Refer to: Transmission Fluid Level Check - 6F50 6F55 .
  14. Install the wheel and tire. Refer to: Wheel and Tire .
  15. If equipped with dynamic suspension, calibrate the suspension height sensor. Connect the scan tool and carry out the Ride Height Calibration routine. Follow the scan tool directions.