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Home >> Ford >> 2018 >> Fusion Sport >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Front Disc Brake System - Fusion (Except Hybrid) >> Removal And Installation >> Front Brake Pads - 2.7L EcoBoost (238kW 324PS) >> Removal

Front Brake Pads - 2.7L EcoBoost (238kW 324PS): Removal

NOTE: Removal steps in this procedure may contain installation details.
  1. Remove the wheel and tire. Refer to: Wheel and Tire .
  2. Remove and discard the brake caliper spring.
    GFD190465Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.
    NOTE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.

    Remove the covers, the guide pins and position the brake caliper aside.

    GFD190466Courtesy of FORD MOTOR COMPANY
  4. NOTE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.

    Separate the outboard brake pad from the brake caliper. Discard the brake pad.

    GFD190474Courtesy of FORD MOTOR COMPANY
  5. NOTE: Protect the caliper pistons and boots when pushing the caliper piston into the caliper piston bores or damage to components may occur.

    Use a C-clamp and a worn brake pad to compress the disc brake caliper pistons into the brake caliper bore.

    GFD190475Courtesy of FORD MOTOR COMPANY
  6. NOTE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.

    Remove and discard the inboard brake pad.

    GFD190476Courtesy of FORD MOTOR COMPANY