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Home >> Ford >> 2018 >> Fusion S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 72 (ENGINE - 2.0L DURATEC - HYBRID/ENERGI (103kW/140PS) (UA)) >> Removal >> Engine - Plug-In Hybrid Electric Vehicle (PHEV)

Engine - Plug-In Hybrid Electric Vehicle (PHEV)

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Special Tool(s) / General Equipment 

GFD197513Courtesy of FORD MOTOR COMPANY
100-001 (T50T-100-A) Slide Hammer
GFD197739Courtesy of FORD MOTOR COMPANY
205-241 (T86P-3514-A) Remover, Halfshaft T86P-1000-S TKIT-1986-F TKIT-2009TC-F
GFD197740Courtesy of FORD MOTOR COMPANY
205-290 (T89P-3415-B) Remover, Halfshaft (Plate) TKIT-1989-FLM TKIT-1989-LM
GFD197741Courtesy of FORD MOTOR COMPANY
300-OTC1585AE Powertrain Lift
GFD197742Courtesy of FORD MOTOR COMPANY
300-OTC1819E2, 200# Floor Crane, Fold Away
Strap Wrench
Oil Drain Equipment
Hose Clamp Remover/Installer
Fluid Container
  1. WARNING: Before beginning any service procedure in this article, refer to Health and Safety Precautions . Failure to follow this instruction may result in serious personal injury.
  2. Remove the following items:

  3. GFD197648Courtesy of FORD MOTOR COMPANY
  4. GFD197743Courtesy of FORD MOTOR COMPANY
  5. GFD197744Courtesy of FORD MOTOR COMPANY
  6. GFD197745Courtesy of FORD MOTOR COMPANY
  7. GFD197746Courtesy of FORD MOTOR COMPANY
  8. NOTE: Note the position of the coolant hoses for installation.

    Use the General Equipment: Hose Clamp Remover/Installer

    GFD197747Courtesy of FORD MOTOR COMPANY
  9. GFD197748Courtesy of FORD MOTOR COMPANY
  10. GFD197749Courtesy of FORD MOTOR COMPANY
  11. Refer to: Quick Release Coupling . Refer to: Spring Lock Couplings .
    GFD197750Courtesy of FORD MOTOR COMPANY
  12. Use the General Equipment: Fluid Container Use the General Equipment: Hose Clamp Remover/Installer
    GFD197751Courtesy of FORD MOTOR COMPANY
  13. GFD197752Courtesy of FORD MOTOR COMPANY
  14. GFD197753Courtesy of FORD MOTOR COMPANY
  15. Refer to: Front Subframe .
  16. NOTE: Install to support cooling module.

    Torque: 18 lb.ft (24 Nm)

    GFD197754Courtesy of FORD MOTOR COMPANY
  17. GFD197776Courtesy of FORD MOTOR COMPANY
  18. Use the General Equipment: Hose Clamp Remover/Installer Use the General Equipment: Fluid Container Use the General Equipment: Oil Drain Equipment
    GFD197777Courtesy of FORD MOTOR COMPANY
  19. WARNING: Be prepared to collect escaping fluid.

    Use the General Equipment: Oil Drain Equipment

    Torque: 21 lb.ft (28 Nm)

    GFD197756Courtesy of FORD MOTOR COMPANY
  20. Use the General Equipment: Strap Wrench
    GFD197757Courtesy of FORD MOTOR COMPANY
  21. GFD197758Courtesy of FORD MOTOR COMPANY
  22. GFD197759Courtesy of FORD MOTOR COMPANY
  23. Use Special Service Tool: 100-001 (T50T-100-A) Slide Hammer.205-241 (T86P-3514-A) Remover, Halfshaft.205-290 (T89P-3415-B) Remover, Halfshaft (Plate).
    GFD197760Courtesy of FORD MOTOR COMPANY
  24. GFD197761Courtesy of FORD MOTOR COMPANY
  25. GFD197762Courtesy of FORD MOTOR COMPANY
  26. NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.
    GFD197624Courtesy of FORD MOTOR COMPANY
  27. GFD197600Courtesy of FORD MOTOR COMPANY
  28. GFD197601Courtesy of FORD MOTOR COMPANY
  29. GFD197763Courtesy of FORD MOTOR COMPANY
  30. GFD197764Courtesy of FORD MOTOR COMPANY
  31. General equipment: Adjustable Grip Install Special Service Tool: 300-OTC1585AE Powertrain Lift.
    GFD197765Courtesy of FORD MOTOR COMPANY
  32. GFD197693Courtesy of FORD MOTOR COMPANY
  33. GFD197766Courtesy of FORD MOTOR COMPANY
  34. GFD197767Courtesy of FORD MOTOR COMPANY
  35. Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
    GFD197768Courtesy of FORD MOTOR COMPANY
  36. Use the General Equipment: Hose Clamp Remover/Installer
    GFD197769Courtesy of FORD MOTOR COMPANY
  37. GFD197770Courtesy of FORD MOTOR COMPANY
  38. GFD197771Courtesy of FORD MOTOR COMPANY
  39. Install Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.
    GFD197772Courtesy of FORD MOTOR COMPANY
  40. General equipment: Adjustable Grip Remove Special Service Tool: 300-OTC1585AE Powertrain Lift.
    GFD197765Courtesy of FORD MOTOR COMPANY
  41. Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.
    GFD197773Courtesy of FORD MOTOR COMPANY
  42. GFD197774Courtesy of FORD MOTOR COMPANY
  43. NOTE: The transaxle-to-engine bolts differ in length. Note the location of the bolts for correct installation.
GFD197775Courtesy of FORD MOTOR COMPANY