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Engine - Plug-In Hybrid Electric Vehicle (PHEV)

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Special Tool(s) / General Equipment 

GFD197741Courtesy of FORD MOTOR COMPANY
300-OTC1585AE Powertrain Lift
GFD197742Courtesy of FORD MOTOR COMPANY
300-OTC1819E2, 200# Floor Crane, Fold Away
Hose Clamp Remover/Installer

Materials 

Name Specification
Motorcraft ® SAE 0W-20 Synthetic Blend Motor Oil XO-0W20-QSP WSS-M2C947-A
Motorcraft ® MERCON ® LV Automatic Transmission Fluid XT-10-QLVC MERCON ® LVWSS-M2C938-A
  1. NOTE: The transaxle-to-engine bolts differ in length. Note the location of the bolts for correct installation.

    Torque: 35 lb.ft (48 Nm)

    GFD197775Courtesy of FORD MOTOR COMPANY
  2. Torque: 35 lb.ft (48 Nm)
    GFD197774Courtesy of FORD MOTOR COMPANY
  3. Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.
    GFD198042Courtesy of FORD MOTOR COMPANY
  4. General equipment: Adjustable Grip Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
    GFD197765Courtesy of FORD MOTOR COMPANY
  5. Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.
    GFD197772Courtesy of FORD MOTOR COMPANY
  6. Torque: 97 lb.in (11 Nm)
    GFD197771Courtesy of FORD MOTOR COMPANY
  7. GFD197770Courtesy of FORD MOTOR COMPANY
  8. Use the General Equipment: Hose Clamp Remover/Installer

    Torque: 97 lb.in (11 Nm)

    GFD197769Courtesy of FORD MOTOR COMPANY
  9. Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
    GFD198043Courtesy of FORD MOTOR COMPANY
  10. Torque: 66 lb.ft (90 Nm)
    GFD197766Courtesy of FORD MOTOR COMPANY
  11. Torque: 89 lb.in (10 Nm)
    GFD197693Courtesy of FORD MOTOR COMPANY
  12. Torque: 98 lb.ft (133 Nm)
    GFD197767Courtesy of FORD MOTOR COMPANY
  13. General equipment: Adjustable Grip Remove Special Service Tool: 300-OTC1585AE Powertrain Lift.
    GFD197765Courtesy of FORD MOTOR COMPANY
  14. Material: Motorcraft ® SAE 0W-20 Synthetic Blend Motor Oil / XO-0W20-QSP (WSS-M2C947-A)

    Torque: 177 lb.in (20 Nm)

    GFD198044Courtesy of FORD MOTOR COMPANY
  15. Torque: 35 lb.ft (48 Nm)
    GFD197763Courtesy of FORD MOTOR COMPANY
  16. GFD197617Courtesy of FORD MOTOR COMPANY
  17. Torque: 35 lb.ft (48 Nm)
    GFD197618Courtesy of FORD MOTOR COMPANY
  18. NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.
    GFD197624Courtesy of FORD MOTOR COMPANY
  19. Torque: 35 lb.ft (48 Nm)
    GFD197762Courtesy of FORD MOTOR COMPANY
  20. GFD198045Courtesy of FORD MOTOR COMPANY
  21. GFD198046Courtesy of FORD MOTOR COMPANY
  22. Install the seal protector.
    GFD198047Courtesy of FORD MOTOR COMPANY
  23. Using the seal protector, insert the splines of the halfshaft through the halfshaft seal and remove the seal protector.
    GFD198048Courtesy of FORD MOTOR COMPANY
  24. NOTE: When seated correctly, the halfshaft bearing retainer circlip can be felt as it snaps into the differential side gear groove.
    GFD198049Courtesy of FORD MOTOR COMPANY
  25. GFD198050Courtesy of FORD MOTOR COMPANY
  26. Install the seal protector.
    GFD198051Courtesy of FORD MOTOR COMPANY
  27. Using the seal protector, insert the splines of the halfshaft through the halfshaft seal and remove the seal protector.
    GFD198052Courtesy of FORD MOTOR COMPANY
  28. GFD198053Courtesy of FORD MOTOR COMPANY
  29. Torque: 18 lb.ft (24 Nm)
    GFD198054Courtesy of FORD MOTOR COMPANY
    1. Backing ring
    2. Seal Use the General Equipment: Hose Clamp Remover/Installer

      Material: Motorcraft ® MERCON ® LV Automatic Transmission Fluid / XT-10-QLVC (MERCON ® LV) (WSS-M2C938-A)

      Torque: 18 lb.ft (25 Nm)

    GFD198058Courtesy of FORD MOTOR COMPANY
  30. GFD197776Courtesy of FORD MOTOR COMPANY
  31. GFD197754Courtesy of FORD MOTOR COMPANY
  32. Refer to: Front Subframe .
  33. Torque: 62 lb.in (7 Nm)
    GFD197753Courtesy of FORD MOTOR COMPANY
  34. GFD197752Courtesy of FORD MOTOR COMPANY
  35. Use the General Equipment: Hose Clamp Remover/Installer
    GFD197751Courtesy of FORD MOTOR COMPANY
  36. GFD197750Courtesy of FORD MOTOR COMPANY
  37. GFD197749Courtesy of FORD MOTOR COMPANY
  38. Torque:

    1: 18 lb.ft (25 Nm)

    2: 89 lb.in (10 Nm)

    3: 133 lb.in (15 Nm)

    4: 133 lb.in (15 Nm)

    GFD198056Courtesy of FORD MOTOR COMPANY
  39. Use the General Equipment: Hose Clamp Remover/Installer
    GFD197747Courtesy of FORD MOTOR COMPANY
  40. Torque: 106 lb.in (12 Nm)
    GFD197746Courtesy of FORD MOTOR COMPANY
  41. GFD197745Courtesy of FORD MOTOR COMPANY
  42. G09680696Courtesy of FORD MOTOR COMPANY
  43. GFD198057Courtesy of FORD MOTOR COMPANY
  44. Refer to: Transmission Control Module (TCM) .
  45. Torque: 44 lb.in (5 Nm)
    GFD197648Courtesy of FORD MOTOR COMPANY
  46. Install the following items:

  47. Fill the engine with clean engine oil.

    Material: Motorcraft ® SAE 0W-20 Synthetic Blend Motor Oil / XO-0W20-QSP (WSS-M2C947-A)