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Home >> Ford >> 2018 >> Fusion S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 72 (ENGINE - 2.0L DURATEC - HYBRID/ENERGI (103kW/140PS) (UA)) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Disassembly

Cylinder Head: Disassembly

WARNING: This page is about a different variant/trim than selected.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
NOTE: Aluminum surfaces are soft and can be scratched easily. Never place the cylinder head gasket surface, unprotected, on a bench surface.
NOTE: If the components are to be reinstalled, they must be installed in the same positions. Mark the components removed for locations.
  1. NOTE: Rear shown, front similar.
    GFD197839Courtesy of FORD MOTOR COMPANY
  2. GFD197840Courtesy of FORD MOTOR COMPANY
  3. GFD197841Courtesy of FORD MOTOR COMPANY
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  5. GFD197843Courtesy of FORD MOTOR COMPANY
  6. GFD197844Courtesy of FORD MOTOR COMPANY
  7. GFD197845Courtesy of FORD MOTOR COMPANY
  8. NOTE: Only use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plug.
    GFD197846Courtesy of FORD MOTOR COMPANY
  9. NOTE: Use a small screwdriver and multi-purpose grease to remove the valve collets.

    Remove the valve collets, valve spring retainers and the valve springs. Use Special Service Tool: 303-300 (T87C-6565-A) Set, Valve Spring Compressor.303-350 (T89P-6565-A) Compressor, Valve Spring., 303-472 (T94P-6565-AH) Adapter, Valve Spring Compressor.

    Material: Motorcraft ® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD197708Courtesy of FORD MOTOR COMPANY
  10. Visual check. Install new parts as necessary.
    GFD197709Courtesy of FORD MOTOR COMPANY
  11. Discard the specified component. Follow local disposal regulations. Use Special Service Tool: 303-468 (T94P-6510-AH) Remover, Valve Stem Oil Seal., 307-005 (T59L-100-B) Slide Hammer.
    GFD197847Courtesy of FORD MOTOR COMPANY
  12. NOTE: Note the location of the valves if they are to be reused.
    GFD197848Courtesy of FORD MOTOR COMPANY
    1. Inspect the following valve areas: The end of the stem or grooves or scoring.
    2. The valve face and the edge for pits, grooves or scores.
    3. The valve head for signs of burning, erosion, warpage and cracking.
    4. The valve margin for wear.

    • Install new parts, as necessary.

GFD197849Courtesy of FORD MOTOR COMPANY