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Home >> Ford >> 2018 >> Fusion S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 40 (ELECTRONIC ENGINE CONTROLS SYSTEM - 2.0L DURATEC - HYBRID/ENERGI (103kW/140PS) (UA)) >> Removal And Installation >> Crankshaft Position (CKP) Sensor >> Installation

Crankshaft Position (CKP) Sensor: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Turn the crankshaft clockwise until the No. 1 piston is 45 degrees BTDC using the guide holes on the engine front cover and the crankshaft pulley.
    GFD197579Courtesy of FORD MOTOR COMPANY
  2. GFD198164Courtesy of FORD MOTOR COMPANY
  3. Use Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    GFD198165Courtesy of FORD MOTOR COMPANY
  4. NOTE: The Crankshaft TDC Timing Peg will contact the crankshaft and prevent it from turning past TDC. However, the crankshaft can still be rotated in the counterclockwise direction. The crankshaft must remain at the TDC position during CKP installation.
    NOTE: The engine front cover is removed from graphic for clarity.

    Use Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

    GFD198166Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not tighten the CKP bolts at this time.
    GFD197589Courtesy of FORD MOTOR COMPANY
  6. Use Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.

    Torque: 62 lb.in (7 Nm)

    GFD197590Courtesy of FORD MOTOR COMPANY
  7. Remove Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
    GFD198167Courtesy of FORD MOTOR COMPANY
  8. Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    GFD198165Courtesy of FORD MOTOR COMPANY
  9. Torque: 177 lb.in (20 Nm)
    GFD198164Courtesy of FORD MOTOR COMPANY
  10. GFD198163Courtesy of FORD MOTOR COMPANY
  11. Install the RH fender splash shield. Refer to: Fender Splash Shield .
  12. After completing the repairs, RESET the keep alive memory (KAM). REFER to Engine Controls - Diagnostic Methods (Hybrid) .

    Resetting The Keep Alive Memory (KAM)  .

  13. COMPLETE the Misfire and Fuel Monitors drive cycle procedure to learn the profile. REFER to Engine Controls - Diagnostic Methods (Hybrid) .

    On Board Diagnostic (OBD) Drive Cycle  .