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Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 36 (Starting System - 2.7L ECOBOOST (238KW/324PS)) >> Removal And Installation >> Starter Motor >> Removal

Starter Motor: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: Always disconnect the battery ground cable at the battery before disconnecting the starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
NOTE: When removing any turbocharger air intake system components, make sure to cover any open ports to prevent debris from entering the system. The turbocharger compressor vanes can be damaged by even the smallest particles. All components need to be inspected and cleaned prior to installation or reassembly.
NOTE: Removal steps in this procedure may contain installation details.
  1. Disconnect the battery. Refer to: Battery Disconnect And Connect .
  2. Remove the air cleaner outlet pipe LH. Refer to: Air Cleaner Outlet Pipe LH .
    1. Detach and position the tube aside.
    2. Loosen the clamps and remove the upper air cleaner outlet pipe.
      G00578787Courtesy of FORD MOTOR CO.
  3. Release the clamps and disconnect the tubes.

    Use the General Equipment: Hose Clamp Remover/Installer

    G00573279Courtesy of FORD MOTOR CO.
  4. Detach the coolant hose from the starter motor bracket.
    GFD193654Courtesy of FORD MOTOR COMPANY
    1. Disconnect the EVAP canister purge valve quick release coupling. Refer to: Quick Release Coupling .
    2. Detach the retainer and position the EVAP canister purge valve tube aside.
      GFD193655Courtesy of FORD MOTOR COMPANY
    1. Disconnect the bypass valve electrical connector.
    2. Remove the bolt.

      Torque: 71 lb.in (8 Nm)

      GFD193656Courtesy of FORD MOTOR COMPANY
  5. Loosen the clamps, position the CAC tubes aside and remove the CAC intake pipe RH.

    Torque: 44 lb.in (5 Nm)

    GFD193657Courtesy of FORD MOTOR COMPANY
  6. Clean, inspect, and cover all open ports.
  7. Disconnect the starter motor control wire electrical connector.
    GFD193658Courtesy of FORD MOTOR COMPANY
  8. Open the starter motor battery cable cover.
    GFD193659Courtesy of FORD MOTOR COMPANY
  9. Remove the nut and disconnect the starter motor battery cable.

    Torque: 106 lb.in (12 Nm)

    GFD193660Courtesy of FORD MOTOR COMPANY
  10. Detach the wire harness retainers from the starter motor bracket.
    GFD193661Courtesy of FORD MOTOR COMPANY
  11. Disconnect the selector lever cable from the manual control lever. Remove the bolt and position the selector lever assembly aside.

    Torque: 44 lb.in (5 Nm)

    GFD193662Courtesy of FORD MOTOR COMPANY
  12. NOTE: Make sure that when installing the manual control lever, it is fully seated onto the manual control lever shaft. Damage to the manual control lever shaft will occur and the manual lever will come loose.
    NOTE: Make sure to hold the manual control lever while tightening the manual control lever nut or damage to the manual control lever and park components will occur.
  13. Remove the nut and the manual control lever.

    Torque: 159 lb.in (18 Nm)

    GFD192859Courtesy of FORD MOTOR COMPANY
  14. Remove the nuts and the starter motor bracket.

    Torque: 17 lb.ft (23 Nm)

    GFD192860Courtesy of FORD MOTOR COMPANY
  15. Remove the nuts and position the transmission fluid cooler tube aside.

    Torque: 97 lb.in (11 Nm)

    G00573278Courtesy of FORD MOTOR CO.
  16. Remove the studbolts and the starter motor.

    Torque: 35 lb.ft (48 Nm)

    GFD192861Courtesy of FORD MOTOR COMPANY
  17. Inspect the starter motor drive gear and ring gear. Refer to: Starter Motor Drive Gear and Flywheel Ring Gear Inspection .