Power Transfer Unit Rear Seal: Removal

WARNING: This page is about a different variant/trim than selected.

NOTE: The pinion seal can be replaced in the vehicle. The PTU is displayed removed from the vehicle for clarity only.

Remove the driveshaft. Refer to: Rear Driveshaft .
Remove the RH catalytic converter. Refer to: Catalytic Converter RH .
Using the special tool, remove and discard the pinion flange nut.
Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.

Courtesy of FORD MOTOR COMPANY
1. Mark the pinion flange and the transfer case for reassembly.
2. Using the puller, remove the pinion flange.
  Use the General Equipment: Puller
Courtesy of FORD MOTOR COMPANY
Remove and discard the transfer case rear seal.

Courtesy of FORD MOTOR COMPANY