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Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 32 (Electronic Engine Controls System - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Crankshaft Position (CKP) Sensor >> Installation

Crankshaft Position (CKP) Sensor: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Turn the crankshaft clockwise until the No. 1 piston is 45 degrees BTDC using the guide holes on the engine front cover and the crankshaft pulley.
    GFD193892Courtesy of FORD MOTOR COMPANY
  2. Install the engine plug bolt.
    GFD193893Courtesy of FORD MOTOR COMPANY
  3. Remove the Crankshaft TDC Timing Peg.

    Install Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

    GFD191977Courtesy of FORD MOTOR COMPANY
  4. NOTE: The Crankshaft TDC Timing Peg will contact the crankshaft and prevent it from turning past TDC. However, the crankshaft can still be rotated in the counterclockwise direction. The crankshaft must remain at the TDC during CKP sensor installation.
    NOTE: The engine front cover is removed from graphic for clarity.

    Slowly rotate the crankshaft clockwise until the crankshaft contacts the Crankshaft TDC Timing Peg.

    • The TDC marked tooth on the crankshaft pulley will align with the center line of the CKP sensor.

      Use Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

    GFD193894Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not tighten the CKP bolts at this time.

    Install the CKP sensor and the 2 CKP sensor bolts.

    GFD193895Courtesy of FORD MOTOR COMPANY
  6. Install the Crankshaft Sensor Alignment Tool.

    • If the Crankshaft Sensor Alignment Tool does not align with the TDC marked tooth on the crankshaft pulley, loosen the 2 CKP sensor bolts and adjust the sensor until the tool is installed.

      Use Special Service Tool: 303-1417 Tool, Crank Sensor Alignment.

    • Tighten the 2 CKP sensor bolts.

      Torque: 53 lb.in (6 Nm)

    GFD193928Courtesy of FORD MOTOR COMPANY
  7. Connect the CKP sensor electrical connector.
    GFD193929Courtesy of FORD MOTOR COMPANY
  8. Remove the Crankshaft TDC Timing Peg.

    Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

    GFD191977Courtesy of FORD MOTOR COMPANY
  9. Install the engine plug bolt.

    Torque: 177 lb.in (20 Nm)

    GFD193893Courtesy of FORD MOTOR COMPANY
  10. Install the underbody shield and tighten the retainers.
    GFD193890Courtesy of FORD MOTOR COMPANY
  11. Install the RH front fender splash shield. Refer to: Fender Splash Shield .
  12. After completing the repair, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.

    Use the General Equipment: Ford Diagnostic Equipment

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