LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 27 (Engine - 1.5L ECOBOOST (118KW/160PS) - I4) >> Removal And Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
  2. Remove the following items:

    1. Remove the air cleaner. Refer to: Air Cleaner .
    2. Remove the upper air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    3. Remove the EVAP canister purge valve. Refer to: Evaporative Emission Canister Purge Valve .
    4. Remove the charge air cooler. Refer to: Charge Air Cooler (CAC) .
    5. Remove the generator. Refer to: Generator .

    • Disconnect the crankcase pressure sensor wiring harness electrical connector.

    • Release the clamps and position the crankcase vent tube aside.

      Use the General Equipment: Hose Clamp Remover/Installer

    GFD190749Courtesy of FORD MOTOR COMPANY
  3. Disconnect the wiring harness electrical connectors and retainer.
    GFD190750Courtesy of FORD MOTOR COMPANY
    1. Loosen the CAC intake pipe clamp.
    2. Remove the CAC intake pipe bolt.
    GFD190751Courtesy of FORD MOTOR COMPANY
  4. Position the CAC intake pipe off the throttle body.
    GFD190752Courtesy of FORD MOTOR COMPANY
    • Disconnect and position the vent tube aside.

    • Release the clamps and remove the hose. Use the General Equipment: Hose Clamp Remover/Installer

    GFD190753Courtesy of FORD MOTOR COMPANY
    1. Detach the (KS) knock sensors.
    2. Disconnect the (KS) knock sensors.
    GFD190754Courtesy of FORD MOTOR COMPANY
  5. Disconnect the electrical connectors and the wiring harness retainers.
    GFD190755Courtesy of FORD MOTOR COMPANY
  6. Disconnect the throttle body electrical connector and the wiring harness retainer.
    GFD190756Courtesy of FORD MOTOR COMPANY
  7. Detach the wiring harness retainers and position the wire harness aside.
    GFD190757Courtesy of FORD MOTOR COMPANY
  8. Remove the intake manifold support bracket bolt.
    GFD190758Courtesy of FORD MOTOR COMPANY
  9. Remove the retainer and position the vacuum tube aside.
    GFD190759Courtesy of FORD MOTOR COMPANY
  10. NOTE: The bolts remain captured in the intake manifold.

    Loosen the bolts and remove the intake manifold.

GFD190760Courtesy of FORD MOTOR COMPANY