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Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Engine - 2.7L ECOBOOST (238KW/324PS)) >> Removal And Installation >> Valve Cover RH >> Installation

Valve Cover RH: Installation

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  1. NOTE: Installation of new seals is only required if damaged seals were removed.

    Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

    GFD192810Courtesy of FORD MOTOR COMPANY
  2. Install a new gasket.
    GFD192811Courtesy of FORD MOTOR COMPANY
  3. Apply clean engine oil to the surface.

    Material: Motorcraft ® SAE 5W-30 Synthetic Blend Motor Oil / XO-5W30-QSP (WSS-M2C946-A)

    GFD192812Courtesy of FORD MOTOR COMPANY
  4. NOTE: If the valve cover is not installed and the fasteners tightened within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply an 8 mm (0. 31 in) bead of Motorcraft ® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft ® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD192813Courtesy of FORD MOTOR COMPANY
  5. Install the valve cover and tighten the bolts.

    Torque: 89 lb. in (10 Nm)

    Fig 1: RH Valve Cover Tightening Sequence
    GFD192814Courtesy of FORD MOTOR COMPANY
  6. Install the RH coil-on-plugs. Refer to: Ignition Coil-On-Plug .
    • Connect the TC vacuum supply tube. Use the General Equipment: Hose Clamp Remover/Installer

    • Attach the vacuum tube retainers.

    GFD192805Courtesy of FORD MOTOR COMPANY
    • Attach the vacuum tube and coolant tube retainers.

    • Connect the engine wiring harness electrical connector and retainers.

    GFD192804Courtesy of FORD MOTOR COMPANY
  7. Attach the wiring harness retainer to the engine mount.
    GFD192803Courtesy of FORD MOTOR COMPANY
  8. Connect the engine wiring harness electrical connectors and attach the wiring harness retainer.
    GFD191523Courtesy of FORD MOTOR COMPANY
  9. If equipped, install the wiring harness cover and the retainer.
    GFD191960Courtesy of FORD MOTOR COMPANY
    1. Position the PCV tube and connect the quick release couplings. Refer to : Quick Release Coupling .
    2. Connect the throttle body electrical connector.
    GFD192708Courtesy of FORD MOTOR COMPANY
  10. Install the RH charge air cooler intake pipe. Refer to : Charge Air Cooler (CAC) Intake Pipe .
    • Install the engine appearance cover and the nut.

      Torque: 42 lb. in (4. 8 Nm)

    • Install the bolt.

      Torque: 93 lb. in (10. 5 Nm)

    GFD192695Courtesy of FORD MOTOR COMPANY