Section 133 (Engine - 2.5L DURATEC (125KW/170PS)): Removal: Engine
WARNING: This page is about a different variant/trim than selected.
Special Tool(s) / General Equipment
| 100-001 (T50T-100-A)Slide Hammer | |
|---|---|
| 205-241 (T86P-3514-A) Remover, Halfshaft T86P-1000-S, TKIT-1986-F, TKIT-2009TC-F |
|
| 205-290 (T89P-3415-B) Remover, Halfshaft (Plate) TKIT-1989-FLM, TKIT-1989-LM |
|
| 300-OTC1585AE Powertrain Lift |
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| 300-OTC1819E2 200# Floor Crane, Fold Away |
|
| 307-566 Retainer, Torque Converter TKIT-2006C-FFMFLM, TKIT-2006C-LM, TKIT-2006C-ROW |
|
| 307-569 Disconnect Tool TOC Line (1/2) TKIT-2006U-F/FM, TKIT-2006U-FLM/LM, TKIT-2006U-ROW1, TKIT-2006U-ROW2 |
|
| Strap Wrench | |
| Adjustable Mounting Arm | |
| Oil Drain Equipment | |
| Hose Clamp Remover/Installer | |
| Wooden Block |
- With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
- Release the fuel system pressure. Refer to: Fuel System Pressure Release .
- Remove the air cleaner. Refer to: Air Cleaner .
- Remove the battery tray. Refer to: Battery Tray .
- Drain the cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
- Drain the transmission fluid. Refer to: Transmission Fluid Drain and Refill .
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- Remove the drain bolt and drain the engine oil.
Use the General Equipment: Oil Drain Equipment
- Install the oil drain bolt.
Torque: 21 lb.ft (28 Nm)
- Remove the drain bolt and drain the engine oil.
- Remove and discard the engine oil filter.
Use the General Equipment: Strap Wrench
- Remove the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt .
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NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.
Support the exhaust flexible pipe with a support wrap or suitable splint.
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- Remove and discard the nuts.
- Position aside the exhaust system.
- Remove and discard the gasket.
- Remove the front subframe. Refer to: Front Subframe .
- Install the cooling module support panel and the bolts to support the cooling module.
Torque: 18 lb.ft (24 Nm)
- Remove the stud bolt and position the ground cable aside.
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- Release the tabs.
- Lift and position the top part of the junction box aside.
- Release the tabs and open the cover.
- Remove the nuts and disconnect the cables.
- Remove the bolts and detach the wire harness retainers.
- Remove the transmission fluid cooler tube secondary latches.
- Using the special tool, disconnect the transmission fluid cooler tubes from the transmission fluid cooler.
Use Special Service Tool: 307-569 Disconnect Tool TOC Line (1/2).
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- Detach the cable from the transmission control lever.
- Remove the bolt and position the cable aside.
- Disconnect the brake booster tube from the intake manifold.
- Disconnect the fuel supply tube. Refer to: Spring Lock Couplings
.
- Disconnect the fuel vapor tube. Refer to: Quick Release Coupling
.
- Position aside the coolant hose clip.
- Disconnect the coolant hoses.
Use the General Equipment: Hose Clamp Remover/Installer
- If equipped.
- Disconnect the block heater electrical connector.
- Detach the hose retainer and disconnect the engine vent hose.
Use the General Equipment: Hose Clamp Remover/Installer
- Disconnect the coolant hoses.
Use the General Equipment: Hose Clamp Remover/Installer
- Disconnect the coolant hose.
Use the General Equipment: Hose Clamp Remover/Installer
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- Disconnect the engine harness electrical connector and detach the retainer.
- Disconnect the PCM electrical connector.
- Detach the wire harness retainer.
- Remove the bolt and position the degas bottle aside. Detach the coolant hose retainer.
- Disconnect the engine harness electrical connector.
- Disconnect the A/C compressor electrical connector and detach the wire harness retainer.
- Disconnect the A/C compressor electrical connector and detach the wire harness retainer.
- Remove the nut and position aside the bracket.
- Remove the A/C compressor nut and the stud.
- Remove the bolts and position aside the A/C compressor.
- Remove the transmission bolts.
- Remove the engine bolt.
- Remove and discard the halfshaft retaining nuts and the bearing strap.
- Remove and support the RH halfshaft from the transmission.
- Using the special tools, separate the LH halfshaft from the transmission.
Use Special Service Tools: 100-001 (T50T-100-A) Slide Hammer, 205-241 (T86P-3514-A) Remover, Halfshaft, 205-290 (T89P-3415-B) Remover, Halfshaft (Plate).
- Remove and support the LH halfshaft from the transmission.
- Using the Powertrain Lift and Adjustable Mounting Arm, secure the engine to the lift table.
Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
Use the General Equipment: Adjustable Mounting Arm
Use the General Equipment: Wooden Block
- Remove the bolts, the nuts and the engine mount.
- Remove the transmission support insulator nut.
- Lower the engine and transmission from the vehicle.
Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
Use the General Equipment: Adjustable Mounting Arm
Use the General Equipment: Wooden Block
- Disconnect the CMS (catalyst monitor sensor) and HO2S electrical connectors, detach the wire harness retainers.
- Remove the bolts and the exhaust manifold heat shield.
- Remove the exhaust manifold bracket bolts.
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- Remove and discard the nuts.
- Remove the exhaust manifold.
- Remove and discard the exhaust manifold gasket.
- Remove and discard the exhaust manifold studs.
- Remove the bolts and the exhaust manifold bracket.
- Remove the bolts and the front axle shaft bearing bracket.
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- Rotate the accessory drive belt tensioner counter clockwise.
- Remove the accessory drive belt.
- Release the accessory drive belt tensioner.
- Position aside the generator cable protective cover.
- Remove the nut and disconnect the generator electrical connectors.
- Remove the bolts and the generator.
- Disconnect the EGR valve coolant hose. Detach the hose retainer and remove the coolant hose.
Use the General Equipment: Hose Clamp Remover/Installer
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- Remove the starter motor cable nut.
- Remove the starter motor control wire nut and position aside the wiring.
- Remove the nut and the ground cable.
- Detach the wire harness retainers.
- Disconnect the TSS sensor electrical connector and detach the wire harness retainer.
- Disconnect the transmission electrical connector and detach the wire harness retainers.
- Detach the wire harness retainer.
- Detach the wire harness retainers and remove the wiring harness.
- Remove the stud bolts and the starter motor.
- Remove the starter motor insulator.
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NOTE: Only rotate the crankshaft in a clockwise direction.
Remove and discard the torque converter nuts.
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- Install special service tool.
- General Equipment: Spreader Bar
Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.
- Remove the transmission-to-engine bolts.
- Remove the engine-to-transmission bolts and remove the engine from the transmission.
- Install Special Service Tool: 307-566 Retainer, Torque Converter.