LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 133 (Engine - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Timing Drive Components >> Installation

Timing Drive Components: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the timing chain guide and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD192099Courtesy of FORD MOTOR COMPANY
  2. Install the timing chain.
    GFD192098Courtesy of FORD MOTOR COMPANY
  3. Install the timing chain tensioner arm.
    GFD192097Courtesy of FORD MOTOR COMPANY
    NOTE: If equipped with aluminum timing chain tensioner.
    NOTE: If the timing chain tensioner plunger is not pinned in the compressed position, follow the next step.
  4. Reset the timing chain tensioner.

    1. Position the timing chain tensioner in a soft-jawed vise.
    2. Spread the ends of the ratchet wire clip apart.
    3. Using the soft-jawed vise, compress the plunger to the reset position.
    4. Install a locking pin in the 2 holes of the timing chain tensioner body to hold the plunger in place.

    GFD192101Courtesy of FORD MOTOR COMPANY
  5. NOTE: If equipped with aluminum timing chain tensioner.
    NOTE: Do not remove the locking pin until the tensioner bolts are tightened.

    1. Install the timing chain tensioner and the bolts.

      Torque: 89 lb.in (10 Nm)

    2. Remove the locking pin.

    GFD192102Courtesy of FORD MOTOR COMPANY
    NOTE: If equipped with cast iron timing chain tensioner.
    NOTE: If the timing chain tensioner plunger and ratchet assembly are not pinned in the compressed position, follow the next 4 steps.
  6. NOTE: Do not compress the ratchet assembly. This will damage the ratchet assembly.

    Using the edge of a vise, compress the timing chain tensioner plunger.

    GFD192103Courtesy of FORD MOTOR COMPANY
  7. Using a small pick, push back and hold the ratchet mechanism.
    GFD192104Courtesy of FORD MOTOR COMPANY
  8. While holding the ratchet mechanism, push the ratchet arm back into the tensioner housing.
    GFD192105Courtesy of FORD MOTOR COMPANY
  9. Install a locking pin into the hole in the tensioner housing to hold the ratchet assembly and the plunger in during installation.
    GFD192106Courtesy of FORD MOTOR COMPANY
  10. NOTE: If equipped with cast iron timing chain tensioner.
    NOTE: Do not remove the locking pin until the tensioner bolts are tightened.

    Install the timing chain tensioner and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD192095Courtesy of FORD MOTOR COMPANY
  11. NOTE: If equipped with cast iron timing chain tensioner.

    Remove the locking pin.

    GFD192107Courtesy of FORD MOTOR COMPANY
  12. NOTE: The Camshaft Alignment Plate is for camshaft alignment only. Using this tool to prevent engine rotation can result in engine damage.
    NOTE: Use the flats on the camshafts to prevent camshaft rotation.

    Using the flats on the camshaft to prevent camshaft rotation, tighten the bolts on the camshaft phaser and sprocket. Tighten in 2 stages.

    Torque:

    Stage 1: 30 lb.ft (40 Nm)

    Stage 2: 60 °

    GFD192108Courtesy of FORD MOTOR COMPANY
  13. Install the timing cover. Refer to: Timing Cover .