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Home >> Ford >> 2018 >> Fusion Platinum, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 133 (Engine - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Intake Manifold >> Installation

Intake Manifold: Installation

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  1. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

    Visually inspect the intake manifold gaskets for nicks, cuts and abrasions. If these conditions are not present, the gaskets may be reused.

    GFD192054Courtesy of FORD MOTOR COMPANY
  2. Connect the crankcase vent oil separator tube onto the intake manifold.
    GFD192053Courtesy of FORD MOTOR COMPANY
  3. Position the intake manifold and install the bolts. Tighten the bolts in sequence displayed.

    Torque: 159 lb.in (18 Nm)

    Fig 1: Intake Manifold Tightening Sequence
    GFD192055Courtesy of FORD MOTOR COMPANY
  4. Attach the coolant hose retainer.
    GFD192051Courtesy of FORD MOTOR COMPANY
  5. Install the engine undershield and the retainers.
    GFD192050Courtesy of FORD MOTOR COMPANY
  6. Attach the wire harness retainer.
    GFD192049Courtesy of FORD MOTOR COMPANY
  7. Attach the wire harness retainers onto the intake manifold and connect the electrical connector.
    GFD192048Courtesy of FORD MOTOR COMPANY
  8. Attach the wire harness retainers and connect the MAP sensor electrical connector.
    GFD192047Courtesy of FORD MOTOR COMPANY
  9. Connect the TB and EVAP canister purge valve electrical connectors.
    GFD192046Courtesy of FORD MOTOR COMPANY
  10. Attach the engine vent hose retainer.
    GFD192045Courtesy of FORD MOTOR COMPANY
  11. Connect the fuel vapor tube. Refer to: Quick Release Coupling .
    GFD192044Courtesy of FORD MOTOR COMPANY
  12. Connect the brake booster tube onto the intake manifold.
    GFD192043Courtesy of FORD MOTOR COMPANY
  13. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .