Cylinder Head: Assembly
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NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed. Coat the valve stems with clean engine oil.
Lubricate with clean engine oil and install the valves.
Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
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NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals.
Lubricate with clean engine oil and using the special tool, install the valve stem seals.
Use Special Service Tool: 303-470 (T94P-6510-CH) Installer, Valve Stem Oil Seal.
Material: Motorcraft ® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
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NOTE: Use a small screwdriver and multi-purpose grease to install the valve collets.NOTE: Check the seating of the valve collets after installation.
Using the special tools, install the valve collets, valve spring retainers and the valve springs.
Use Special Service Tools: 303-300 (T87C-6565-A) Set, Valve Spring Compressor, 303-350 (T89P-6565-A) Compressor, Valve Spring, 303-472 (T94P-6565-AH) Adapter, Valve Spring Compressor.
Material: Motorcraft ® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)
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NOTE: Only Use hand tools when removing or installing the spark plugs or damage can occur to the cylinder head or spark plug.
Install the spark plugs.
Torque: 106 lb.in (12 Nm)
- Install a new CHT sensor.
Torque: 106 lb.in (12 Nm)
- Install a new gasket.
- Install the EGR valve and the bolts.
Torque: 177 lb.in (20 Nm)
- Inspect and replace if necessary.
- Install the coolant outlet and the bolts.
Torque: 89 lb.in (10 Nm)
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NOTE: Rear displayed, front similar.
Install the lifting brackets and the bolts.
Torque: 35 lb.ft (47 Nm)