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Home >> Ford >> 2018 >> Fusion Energi Titanium >> Repair and Diagnosis >> Engine Mechanical >> EXHAUST SYSTEM - 2.0L DURATEC - HYBRID/ENERGI (103kW/140PS) (UA) >> Removal And Installation >> Catalytic Converter - Plug-In Hybrid Electric Vehicle (PHEV) >> Removal

Catalytic Converter - Plug-In Hybrid Electric Vehicle (PHEV): Removal

WARNING: Before beginning any service procedure, refer to Safety Warnings in General Information. Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. Refer to: Health and Safety Precautions .
  2. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  3. Remove the cowl panel. Refer to: Cowl Panel Grille .
  4. Remove the front subframe. Refer to: Front Subframe .
  5. GFD198450Courtesy of FORD MOTOR COMPANY
  6. Torque: 89 lb.in (10 Nm)
    GFD198451Courtesy of FORD MOTOR COMPANY
  7. NOTE: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the flexible pipe.

    Support the exhaust flexible pipe with a support wrap or suitable splint.

    GFD197624Courtesy of FORD MOTOR COMPANY
  8. Torque: 35 lb.ft (48 Nm)
    GFD198447Courtesy of FORD MOTOR COMPANY
  9. GFD198448Courtesy of FORD MOTOR COMPANY
  10. Torque: 18 lb.ft (25 Nm)
    GFD197616Courtesy of FORD MOTOR COMPANY
  11. Torque: 41 lb.ft (55 Nm)
    GFD198452Courtesy of FORD MOTOR COMPANY
  12. Torque: 150 lb.in (17 Nm)
    GFD197605Courtesy of FORD MOTOR COMPANY