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Home >> Ford >> 2018 >> Focus SEL, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 38 (Manual Transmission - 6-Speed Manual Transmission - B6) >> Removal And Installation >> 3rd-4th Gear Synchronizer >> Removal

3rd-4th Gear Synchronizer: Removal

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  1. Install the special tool on the clutch housing and install the transmission on a bench. Remove and discard the RH halfshaft and the transmission case bolts. Install Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.
    GFD268738Courtesy of FORD MOTOR COMPANY
  2. Remove the bolts and the slave cylinder.
    GFD268520Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that the selector lever is in the neutral (N) position.

    Position the selector mechanism in neutral, remove the bolts and remove selector mechanism.

    GFD268739Courtesy of FORD MOTOR COMPANY
  4. Remove the 6 rear bearing bolts.
    GFD268740Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the transmission case bolts and the halfshaft seal.
    GFD268741Courtesy of FORD MOTOR COMPANY
  6. Remove and discard the transmission case bolts and remove the transmission case.
    GFD268742Courtesy of FORD MOTOR COMPANY
  7. NOTE: Note the position of the lube tube for assembly.

    Remove the lube tube and the magnet from the transmission case.

    GFD268743Courtesy of FORD MOTOR COMPANY
  8. Remove the reverse shift fork and the reverse synchronizer detents and the sleeve.
    GFD268744Courtesy of FORD MOTOR COMPANY
  9. NOTE: The differential ring gear may hang up on the shaft assemblies.

    Remove the input and output shaft assemblies.

    GFD268745Courtesy of FORD MOTOR COMPANY
  10. Remove and discard the input shaft seal. Use the General Equipment: Punch
    GFD268746Courtesy of FORD MOTOR COMPANY
  11. Heat the bolt to melt the Loctite® and remove and discard the rear bearing bolt. Use the General Equipment: Hot Air Gun
    GFD268747Courtesy of FORD MOTOR COMPANY
  12. Using the special tools, remove and discard the rear bearing. Use Special Service Tool: 211-014 Remover, Steering Wheel.
    GFD268748Courtesy of FORD MOTOR COMPANY
  13. Remove 6th gear, 6th gear synchronizer assembly and remove and discard the 5th-6th gear synchronizer hub snap ring.
    GFD268749Courtesy of FORD MOTOR COMPANY
  14. Remove the 5th-6th gear synchronizer sleeve and the 3 detents.
    GFD268750Courtesy of FORD MOTOR COMPANY
  15. Using the special tools, remove the 5th-6th gear synchronizer hub, 5th gear synchronizer assembly and 5th gear. Use the General Equipment: Bearing Separator Use the General Equipment: Hydraulic Press
    GFD268751Courtesy of FORD MOTOR COMPANY
  16. NOTE: Note the position of the components before removal.

    Remove the 4th gear retainer, 4th gear and the 4th gear synchronizer assembly. Remove and discard the 3rd-4th gear synchronizer hub snap ring.

    GFD268752Courtesy of FORD MOTOR COMPANY
  17. Remove the 3rd-4th gear synchronizer sleeve and the detents.
    GFD268753Courtesy of FORD MOTOR COMPANY
  18. Using the special tools, remove the 3rd-4th gear synchronizer hub, 3rd gear synchronizer assembly, and 3rd gear. Use the General Equipment: Bearing Separator Use the General Equipment: Hydraulic Press
    GFD268754Courtesy of FORD MOTOR COMPANY
  19. Remove the 3rd gear bearing.
GFD268755Courtesy of FORD MOTOR COMPANY
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