Section 38 (Manual Transmission - 6-Speed Manual Transmission - B6): Disassembly: Transmission

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

Special Tool(s) / General Equipment

Courtesy of FORD MOTOR COMPANY	307-003 (T57L-500-B) Holding Fixture, Transmission
Puller
Punch

WARNING: Before beginning any service procedure in this article, refer to Safety Warnings in GENERAL INFORMATION (EXCEPT ELECTRIC) . Failure to follow this instruction may result in serious personal injury.

Remove the bolts and the roll restrictor bracket.

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Remove the bolts and the slave cylinder.

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Install the special tool on the clutch housing and install the transmission on a bench. Remove and discard the RH halfshaft seal and the transmission case bolts. Install Special Service Tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.

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Remove the bolts and remove the shift cable brackets.

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NOTE: Make sure that the selector lever is in the neutral (N) position.

Position the selector mechanism in neutral, remove the bolts and remove selector mechanism.

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Install new transmission shaft support bolts.

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Remove and discard the transmission case bolts and the halfshaft seal.

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Remove and discard the transmission case bolts and remove the transmission case.

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NOTE: Note the position of the lube tube for assembly.

Remove the lube tube and the magnet from the transmission case.

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Remove the reverse shift fork and the reverse synchronizer detents and the sleeve.

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NOTE: The differential ring gear may hang up on the shaft assemblies.

Remove the input and output shaft assemblies.

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1. Position aside the differential.
2. Remove the reverse idler gear.
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Remove the differential.

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Using a punch, drive the differential bearing cup and shim out of the clutch housing. Remove and discard the bearing cup and the shim. Use the General Equipment: Punch

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Remove and discard the lube funnel. Remove and discard the front output shaft roller bearing.

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Remove and discard the input shaft front bearing and seal. Use the General Equipment: Punch

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Remove the shift rod bushing from the clutch housing. Use the General Equipment: Puller

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Remove and discard the differential bearing cup from the transmission case. Use the General Equipment: Punch

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Remove the shift rod bushing from the transmission case. Use the General Equipment: Puller

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Remove the selector mechanism bearing. Use the General Equipment: Puller

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