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Home >> Ford >> 2018 >> Focus SEL, 4D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 38 (Manual Transmission - 6-Speed Manual Transmission - B6) >> Disassembly And Assembly Of Subassemblies >> Output Shaft >> Assembly

Output Shaft: Assembly

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  1. Install the thrust washer. Install the roller bearing and connect the roller bearing cage. Install 1st gear.

    Material

    : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

    GFD268846Courtesy of FORD MOTOR COMPANY
  2. Lubricate the 1st gear synchronizer in transmission fluid and install the synchronizer.

    Material

    : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

    GFD268847Courtesy of FORD MOTOR COMPANY
  3. Using the special tools, install the 1st-2nd gear synchronizer hub. Align the hub with the 1st gear synchronizer. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press
    GFD268848Courtesy of FORD MOTOR COMPANY
  4. NOTE: Make sure that the components are installed to the position noted before removal.

    1. Install the 1st-2nd gear synchronizer sleeve.
    2. Lubricate the 1st-2nd gear synchronizer sleeve detents in transmission fluid and install them so they fit in the 1st-2nd gear synchronizer hub as shown.

      Material

      : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

    GFD268849Courtesy of FORD MOTOR COMPANY
    1. Install the 1st-2nd gear synchronizer hub snap ring.
    2. Lubricate the parts in transmission fluid and install the 2nd gear synchronizer assembly.

      Material

      : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

    3. Install 2nd gear.

      Material

      : Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

    GFD268850Courtesy of FORD MOTOR COMPANY
  6. Using the special tools, install 3rd gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
    GFD268851Courtesy of FORD MOTOR COMPANY
  7. Using the special tools, install 4th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
    GFD268852Courtesy of FORD MOTOR COMPANY
  8. Using the special tools, install 5th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
    GFD268853Courtesy of FORD MOTOR COMPANY
  9. Using the special tools, install 6th gear. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press
    GFD268854Courtesy of FORD MOTOR COMPANY
  10. Using the special tool, install the rear bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press
    GFD268855Courtesy of FORD MOTOR COMPANY
  11. NOTE: Use vise jaw protectors.

    Install the output shaft in a vise. Clamp the output shaft on the flat surfaces. Use the General Equipment: Vise Use the General Equipment: Vise Jaw Protectors

    GFD268856Courtesy of FORD MOTOR COMPANY
  12. NOTE: The component has a left-hand thread.

    Install a new rear bearing bolt.

    Torque

    : 81 lb.ft (110 Nm)

GFD268857Courtesy of FORD MOTOR COMPANY
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