Disassembly And Assembly Of Subassemblies: Differential: Assembly

WARNING: This page is about a different variant/trim than selected.

NOTE: Do not lubricate new roller bearings.

Lubricate all other transmission components with transmission fluid during reassembly.

Material

: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

NOTE: Use vise jaw protectors.
Clamp the differential in a vise.
NOTE: Make sure that the mating faces are clean and free of foreign material.
- Install the four bolts saved during disassembly.
- Tighten each bolt 1 turn at a time in the sequence shown.
  Torque
  
  : 37 lb.ft (50 Nm)
Fig 1: Differential Ring Gear Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.
Remove and discard the bolts.

Courtesy of FORD MOTOR COMPANY
Install new bolts and tighten each bolt 1 turn at a time in the sequence shown.
Torque

:Stage 1: 37 lb.ft (50 Nm) Stage 2: 90°

Fig 2: Differential Ring Gear Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.
NOTE: The roller bearing must not be lubricated.

Install the bearing. Use Special Service Tool: 205-062 Installer, Differential Bearing.

Courtesy of FORD MOTOR COMPANY
NOTE: The roller bearing must not be lubricated.

Install the bearing. Use Special Service Tool: 205-062 Installer, Differential Bearing.

Courtesy of FORD MOTOR COMPANY