Output Shaft: Assembly
WARNING: This page is about a different variant/trim than selected.
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NOTE: Do not lubricate new roller bearings.
Lubricate all other transmission components with transmission fluid during reassembly.
Material
: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
- Install the 1st gear roller bearing, first gear and the first gear synchronizer rings.
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NOTE: Observe the markings on the selector ring.
Assemble the following items:
- Compression springs
- Blocker bars and detent balls
- Selector ring
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NOTE: Install the synchronizer hub assembly with the larger collar facing toward 2nd gear.
Install the 1st/2nd gear synchronizer assembly snap ring, install the 2nd gear bearing, synchronizer rings and 2nd gear.
- Install 3rd gear. Use Special Service Tool: 308-052 (T77J-7025-B) Remover/Installer, Bearing Tube. Use the General Equipment: Hydraulic Press
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- Install 4th gear. Use Special Service Tool: 308-052 (T77J-7025-B) Remover/Installer, Bearing Tube. Use the General Equipment: Hydraulic Press
- Make sure 4th gear is installed on the output shaft far enough to install the snap ring.
- Install the 4th gear snap ring, 5th gear bearing, 5th gear and the 5th gear synchronizer ring.
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NOTE: Observe the markings on the selector ring.
Assemble the following items:
- Compression springs
- Blocker bars and detent balls
- Selector ring
- Install the 5th/reverse synchronizer assembly and install the snap ring. Install the reverse gear bearing and install reverse gear.
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NOTE: Press the bearing on by the inner race only.
Install the rear roller bearing. Do not lubricate the roller bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press
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NOTE: Press the bearing on by the inner race only.
Install the front roller bearing. Do not lubricate the roller bearing. Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate. Use the General Equipment: Hydraulic Press