Crankshaft Front Seal: Installation

WARNING: This page is about a different variant/trim than selected.

NOTE: Make sure that a new component is installed.

Using the special tool, install the crankshaft front seal. Use Special Service Tool: 303-1603 Installer, Front Cover Seal.

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Remove Special Service Tool: 303-1602 Locking Tool, Crankshaft.

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NOTE: Only rotate the crankshaft clockwise.

Rotate the crankshaft slowly until the crankshaft stops.

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1. NOTE: The production engine is not equipped with a friction washer. Whenever the crankshaft pulley is removed, a friction washer (base part number 6378) must be installed.
  
  Install a new friction washer.
2. Install the crankshaft pulley.
3. Install a new crankshaft pulley bolt finger tight.
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1. Install 3/16 inch punch. Use the General Equipment: Punch
2. Tighten the crankshaft pulley bolt.
  Torque
  
  :Stage 1: 18 lb.ft (25 Nm) Stage 2: 52 lb.ft (70 Nm)
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Remove 3/16 inch punch. Use the General Equipment: Punch

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1. Install Special Service Tool: 303-1611 Torque Multiplier.
2. Only tighten the nut finger tight at this stage.
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1. Tighten the crankshaft pulley bolt.
  Torque
  
  : 44 lb.ft (60 Nm)
2. Torque
  :Stage 1: 90° Stage 2: 90° Stage 3: 90° Stage 4: 90° Stage 5: 90°
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Remove Special Service Tool: 303-1611 Torque Multiplier.

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- Install 3/16 inch punch. Use the General Equipment: Punch
- Remove 3/16 inch punch. Use the General Equipment: Punch
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Remove Special Service Tool: 303-1604 Timing Peg, Crankshaft TDC.

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6-Speed Automatic Transmission - 6F15
NOTE: Exhaust and A/C compressor removed from graphic for clarity.

Remove the 6 mm drill bit. Use the General Equipment: 6 mm Drill Bit

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6-Speed Automatic Transmission - 6F15/6-Speed Manual Transmission - B6
Remove Special Service Tool: 303-1606 Locking Tool, Variable Camshaft Timing.

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NOTE: Only rotate the crankshaft clockwise.

Rotate the crankshaft 1 and 3/4 revolutions and continue until piston No. 1 is approximately 45° BTDC.

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Install Special Service Tool: 303-1604 Timing Peg, Crankshaft TDC.

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NOTE: Only rotate the crankshaft clockwise.

Rotate the crankshaft slowly until the crankshaft stops.

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NOTE: The punch can only be installed if the timing is correct.
- Install 3/16 inch punch. Use the General Equipment: Punch
- Remove 3/16 inch punch. Use the General Equipment: Punch
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6-Speed Automatic Transmission - 6F15
Install the plug bolt into the oil pan.
Torque

: 177 lb.in (20 Nm)

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Install the heat shield and the bolts.
Torque

: 97 lb.in (11 Nm)

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6-Speed Automatic Transmission - 6F15/6-Speed Manual Transmission - B6
Remove Special Service Tool: 303-1604 Timing Peg, Crankshaft TDC.

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Install the engine plug bolt.
Torque

: 177 lb.in (20 Nm)

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Remove Special Service Tool: 303-1611-01 Adapter for 303-1611.

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Remove Special Service Tool: 303-1611-02 Adapter for 303-1611, Torque Multiplier.

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Install the oil pump control solenoid, retainer and connect the electrical connector.
Torque

: 89 lb.in (10 Nm)

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Install the RH halfshaft support bracket and the bolts.
Torque

: 18 lb.ft (24 Nm)

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NOTE: Make sure that new components are installed.

Position the halfshaft, and install the retaining strap and the nuts.

Torque

: 18 lb.ft (25 Nm)

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Install the following items:
1. Refer to: Starter Motor .
2. Refer to: Accessory Drive Belt .
- Lubricate the seal with clean engine oil, install the VCT solenoids and the retainers.
  Material
  
  : Motorcraft® SAE 5W-20 Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
  
  Torque
  
  : 62 lb.in (7 Nm)
- Connect the throttle actuator and VCT solenoids electrical connectors.
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1. Install the CAC outlet pipe and install the bolt.
  Torque
  
  : 71 lb.in (8 Nm)
2. Tighten the clamps.
  Torque
  
  : 44 lb.in (5 Nm)
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1. Install the air cleaner outlet pipe assembly and the nuts.
  Torque
  
  : 97 lb.in (11 Nm)
2. Tighten the air cleaner outlet pipe clamps.
  Torque
  
  : 35 lb.in (4 Nm)
3. Connect the MAP sensor electrical connector.
4. Connect the PCV coupling.
5. Connect the quick release couplings. Refer to: Quick Release Coupling .
6. Connect the vacuum tube to air outlet pipe. Use the General Equipment: Hose Clamp Remover/Installer
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Install the engine appearance cover.

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Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.